CLARK FORKLIFT EPX16 20s EPX16 20s SERVICE MANUAL – PDF DOWNLOAD
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CLARK FORKLIFT EPX16 20s EPX16 20s SERVICE MANUAL – PDF DOWNLOAD
- Operation of the truck to check performance must be conducted in an authorized, safe, clear area. 10. Before starting to drive truck: a. Be in operating position with seat belt fastened. b. Be sure parking brake is engaged. c. Put direction control in neutral. d. Start engine. e. Check functioning of direction and speed controls, steering, brakes, warning devices, and any load handling attachments. 11. Before leaving truck a. Stop truck. b. Put directional control in neutral. c. Apply the parking brake. d. Stop the engine by turning off the key switch.
- e. Put upright in vertical position and fully lower the forks or attachment. f. Put blocks at the wheels if truck is on an incline. 12. Brakes, steering mechanisms, control mechanisms, warning devices, lights, governors, guards, safety devices, and frame members must be carefully and regularly inspected and maintained in a safe operating condition. 13. Special trucks or devices designed and approved for hazardous area operation must receive special attention to ensure that maintenance preserves the original, approved, safe-operating features.
- 14. Fuel systems must be checked for leaks and condition of parts. Extra special consideration must be given in the case of a leak in the fuel system. Action must be taken to prevent the use of the truck until the leak has been corrected. 15. The truck manufacturer’s capacity, operation, and maintenance instruction plates, tags, or decals must be maintained in legible condition.
- 16. Batteries, motors, controllers, limit switches, protective devices, electrical conductors, and connections must be inspected and maintained in conformance with good practice. Special attention must be paid to the condition of electrical insulation. 17. To avoid injury to personnel or damage to the equipment, consult the manufacturer’s procedures in replacing contacts on any battery connection. 18. Industrial trucks must be kept in a clean condition to minimize fire hazards and help in the detection of loose or defective parts.
- 19. Modifications and additions that affect capacity and safe truck operation must not be done without the manufacturer’s prior written approval. Capacity, operation and maintenance instruction plates, tags, or decals must be changed accordingly. This is an OSHA requirement. 20. Care must be taken to assure that all replacement parts, including tires, are interchangeable with the original parts and of a quality at least equal to that provided in the original equipment. Parts, including tires, are to be installed per the manufacturer’s procedures.
- Always use genuine CLARK or CLARKapproved parts. 21. Use special care when removing heavy components from the truck, such as counterweight, seat deck, upright, etc. Be sure that lifting and handling equipment is of the correct capacity and in good condition. Also, this removal may upset the stability of the truck. The frame must always be safely blocked for major component removal.
Table Of Contents:
CLARK FORKLIFT EPX16 20s EPX16 20s SERVICE MANUAL – PDF DOWNLOAD
SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking the Truck
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance Program
3. PM Inspection Form
12 BATTERY
1. Battery Service
13 WIRING, SWITCHES, AND INSTRUMENTS
1. Schematic Electric Circuit Diagrams
2. General Electrical Service Tips
3. Wiring and Cables
4. Switches and Sensors
5. Instrument Panel
16 ELECTRIC MOTORS
1. Motor Specifications And Descriptions
2. Drive Motors Overhaul
3. Pump Motor Overhaul
17 CONTACTORS
1. Contactors
19 MOTOR CONTROLS
1. Description
2. Programming & Adjustments Using
ZAPI Handset
3. Control troubleshooting
4. TMX Factory Control Settings
20 DRIVE AXLE
1. Drive Axle Specifications and Description
2. Drive Axle Fluid Check and Change
3. Drive Axle Troubleshooting
4. Drive Axle Removal and Installation
5. Drive Axle Overhaul
22 WHEELS AND TIRES
1. Wheels & Tires Specifications and Description
2. Wheels & Tires Mounting and Maintenance
23 BRAKE SYSTEM
1. Brake Specifications
2. Brake System Fluid Check, Fill, and Bleed
Specifications and Description
3. Brake Pedal and Master Cylinder Removal,
Replacement, and Adjustment
4. Brake Caliper Removal and Replacement
5. Parking Brake Removal, Replacement,
and Adjustment
6. Brake Overhaul
25/26 STEER SYSTEM
1. Steering System Specifications and Description.
2. Steering System Troubleshooting
3. Steering Column and Component Removal and
Replacement
4. Steering System Relief Pressure Check and
Adjustment
5. Steering Gear Overhaul(TMX)
6. Steer Axle Service (TMX)
7. Steer Cylinder Overhaul (TMX)
8. Steering Axle Wheel Bearing Maintenance and
Adjustment (EPX)
9. Steering Axle Removal and Replacement (EPX)
10. Steer Cylinder Removal and Replacement
(EPX)
11. Steering Gear Overhaul(EPX)
12. Steer Cylinder Overhaul (EPX)
29 HYDRAULIC SYSTEM
1. Main Hydraulic System Specifications and
Description
2. Fluids and Filters
3. Hydraulic System Troubleshooting Troubleshooting
4. Hydraulic System Pressure Checks and Adjustments
5. Hydraulic System Removal and Overhaul
30 HYDRAULIC SYSTEM
1. Hydraulic System Schematic
2. Main Hydraulic Control Valve Removal and
Overhaul
32 TILT CYLINDERS
1. Tilt Cylinder Specifications and Description
2. Checks and Adjustments
3. Tilt Cylinder Removal and Installation
4. Tilt Cylinder Overhaul
34 UPRIGHTS
1. Upright Specifications and Description
2. Trouble shooting
3. Upright Inspection
4. Carriage and Upright Roller Clearance Checks
and Shim Adjustment
5. Cylinder Removal, Shimming, Overhaul and
Replacement
6. Upright Chain Inspection, Adjustment and
Replacement
7. Fork and Carriage Removal and Replacement
Please Note:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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