CLAAS LEXION 600 Operator’s Manual- PDF DOWNLOAD
DESCRIPTION:
CLAAS LEXION 600 Operator’s Manual- PDF DOWNLOAD
1 Introduction
1.1 General Information
1.1.1 How to use this manual
- It is primarily intended for the machine operator and contains information on using, setting and operating the machine. In general, texts and pictures apply to all machine models covered by this manual.
- The information given applies equally, except where reference is made to a particular model in captions to the pictures or in the main text. Operation and maintenance of important accessories is also covered by this manual. A separate Operator’s Manual is available for cutterbars.
- Please read the instructions which apply to the appropriate accessories on your machine. Provided all instructions regarding maintenance and care of your machine are followed, you can count on many years of reliable service. Please have your authorised CLAAS dealer carry out the recommended regular inspections.
- The neglecting of regular maintenance and proper machine operation lead to reduced performance and loss of time. If proper operation and careful maintenance is ensured, your combine harvester, which incorporates latest harvesting technology, will render you excellent service. This Operator’s Manual as well as the manuals listed below can be ordered from your CLAAS Dealer:
General Information
2.1 Road traffic
- In addition to his driving licence, the operator must always carry the copy of the vehicle type approval registration issued by the Kraftfahrt-Bundesamt (the German Federal Motor Vehicle Executive). A warning triangle and, on machines over 4 t permissible total weight, at least one wheel chock must always be carried on the combine.
- When driving on public roads with the combine harvester comply with all the requirements stated under letter C in the copy of the vehicle type approval registration (§ 18 Section 5 StVZO) issued by the Kraftfahrt-Bundesamt. On machines with excess width (width over the tyres), a vehicle type approval registration for individual vehicles (single expert opinion) and a special approval in accordance with § 70, Section 1, clauses 1 and 2 of the StVZO must be carried instead of the General Operating Permit. Furthermore, all the requirements stated in the vehicle type approval registration for individual vehicles and in the special approval must be observed. The issue of a special approval differs from country to country.
- The excess width must be marked in accordance with the regulations for marking of excess-width road vehicles (e.g. two marker boards at the front and the rear each, protective bar, two amber flashing warning beacons).
- If any part(s) of the combine harvester is/are subsequently modified whose condition is/are prescribed or the operation of which (after being modified) could represent a hazard to other road users, then the vehicle type approval registration shall no longer be valid and application must be made for a new vehicle type approval registration. In this case the machine must be presented to the motor vehicle safety inspection authority responsible (e.g. TÜV) in order to obtain an expert opinion certificate (§ 19 section 2 StVZO).
- If you are in any doubt as to whether this situation applies in your case, please contact us as manufacturers. If a transport vehicle for front end attachments is towed behind the combine harvester then the cable for the lighting system must be connected and the good condition of the lighting system assured. If the combine is equipped with a maize picker head or folding cutterbar, the regulations and requirements of the machine’s General Operating Permit must be observed, in particular the requirements concerning ballast weights and tyres.
Registration
As a self propelled working machine with a maximum speed of more than 20 km/h, the combine is subject to registration and needs to have licence plates fitted. As a self propelled working machine with a maximum speed of up to 20 km/h, the combine is not subject to registration and does not need to have licence plates fitted. The machine must be clearly and indelibly marked on the left side with the Christian name and surname of the owner and his address. The towing of trailers in the trailer hitch when driving on public roads is not permitted. Road traffic regulations may vary between countries. In case of discrepancies between the instructions provided by the manufacturer and the traffic regulations of the relevant countries, the traffic regulations of the countries concerned apply
TABLE OF CONTENTS:
CLAAS LEXION 600 Operator’s Manual- PDF DOWNLOAD
1 Introduction
11 General Information 20
111 How to use this manual 20
112 Validity of instructions 20
2 General Information
21 Road traffic 21
22 Important notice 23
23 Identification plate / Serial number 24
231 Identification plate 25
232 Machine serial number 25
233 Engine serial number 25
234 Straw chopper identification plate 26
235 Cab serial number 26
3 Safety Rules
31 Safety rules 27
311 Identification of warning and danger signs 27
312 Intended use 28
313 General safety and accident prevention regulations 28
314 Transporting passengers, instructor, operating personnel 29
315 Driving operations 29
316 Leaving the combine harvester 30
317 Front attachments (cutterbar etc) and other components 30
318 Air conditioner 31
319 Maintenance 31
3110 Basic rule 31
3111 Noise level 31
3112 Accumulator 31
3113 Cylinder safety lock 32
3114 Fire extinguisher 32
3115 Battery isolating switch 33
3116 Wheel chocks 33
3117 Hydraulic system 34
3118 Danger of injury due to escaping hydraulic liquid 34
3119 Accumulator 34
3120 Relieving the concave adjustment accumulator 35
32 Safety decals 36
321 General information about safety decals 36
322 Safety decals 37
4 Specifications
41 CLAAS LEXION 600 66
411 Cutterbar 66
412 Threshing mechanism 66
413 Separation 67
414 Cleaning (JET STREAM cleaning system) 67
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415 Grain delivery 67
416 Engine 67
417 Chassis 68
418 Tyres and tyre pressures 69
419 Torque settings of wheel bolts 69
4110 Track width 70
4111 Transport position / Working position 72
4112 Weights 75
4113 Safety features 76
5 Prior to operation
51 General Information 77
511 Check list for initial operation 77
52 Cab 79
521 Cab with automatic air conditioner 79
522 Automatic air conditioner 81
523 Putting the automatic air conditioner into operation 82
524 Setting the cab temperature 82
525 Manually setting the evaporator blower speed 83
526 Activating ECON operating mode 84
527 Deactivating ECON operating mode 84
528 REHEAT operation (Dehumidify cab windows) 85
529 Displaying the outside temperature 85
5210 Changing the temperature display to °Fahrenheit 85
5211 Floor heating 86
5212 Display of malfunction – Error in thermometer F0 (cab, blue) 87
5213 Display of malfunction – Error in thermometer F1 (outlet, yellow) 87
5214 Display of malfunction – Error in thermometer F2 (outside, red) 87
5215 Problem, possible cause or remedy – air conditioner system 88
5216 Cooling box 90
5217 Cooling unit (option) 90
5218 Cooling bag (option) 90
5219 Ice bucket (option) 91
5220 Windscreen washer 91
5221 Crop inspection 91
5222 Opening and closing the cab roof 92
5223 Cab emergency exit 92
5224 Operator’s platform overview 93
5225 Control console 95
5226 Screen (vehicle information display) 98
5227 Screen (harvest display) 100
5228 Keys C / Rotary switch D 102
5229 Ignition switch 103
5230 Multi-function switch 104
5231 Vehicle information unit 105
5232 Multi-function handle 106
5233 Reel height limitation 107
5234 Steering column adjustment 107
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5235 Steering wheel height adjustment 108
5236 Central terminal compartment 108
5237 Table of contents – Central terminal compartment 110
5238 Fuses 111
5239 Relays 114
5240 Operator’s seat 116
5241 Air-suspended driver’s seat 116
53 Lighting and socket outlets 119
531 Headlights, working lights, mirrors 119
532 Sidefinder (option) 125
533 Pathfinder lighting 125
534 Side position lights in case of excess width 126
535 Socket outlet 12 V 128
536 CDS 5000 diagnosis connection socket outlet 130
54 Access ladder 131
541 Access and ladder extension 131
542 Pre-assembling the front ladder (from serial no ) 134
543 Installing the front ladder 134
544 Rotating the front ladder 137
545 Ladder starting protection 138
546 Rear ladder 139
55 Side panels 141
551 Opening and closing the side panels and the tailgate 141
552 Opening the tailgate 142
553 Adjusting the gripping height of the side panels 143
554 Adjusting the side panel lock 144
555 Tool cabinet 144
56 Mudguards / side panels 146
561 Installing the mudguards 146
562 Adapting the side panels (Rice harvesting machines) 147
57 Rear axles 148
571 Rear axle overview 000 768 740 3 LA 287 m – 327 m / 10 t / 10 L 148
572 Changing over rear axle 000 768 740 3 LA 287 m – 327 m / 10 t / 10 L
from transport position to working position 148
573 Adjusting the track width of rear axle 000 768 740 3
LA 287 m – 327 m / 10 t / 10 L 151
58 Additional weights of rear axle 153
581 Rear axle additional weights for LEXION 600 with JET STREAM cleaning system 153
59 Cutterbar hydraulic cylinders 154
591 Cutter bar hydraulic cylinder without springs 154
592 Number of cutterbar cylinders 154
510 Dual fitments 155
5101 Mounting the dual fitments 155
5102 Operating the front ladder with dual tyres installed 157
511 Grain tank 159
5111 Closing the grain tank drain holes 159
512 Driving combine harvester using electric-hydraulic ground drive control 160
5121 Brake pressure switch test 160
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5122 Engine speed rotary switch 160
5123 Average engine idle speed 161
5124 Starting the engine 162
5125 Stopping the engine 163
5126 Coupling / decoupling brake pedals of the foot brake 163
5127 Applying / releasing the parking brake 163
5128 Driving machine 164
5129 Forward travel / reverse travel 164
51210Braking / stopping without mechanical brake operation 165
51211Braking with low mechanical brake actuation 165
51212Braking / stopping with medium mechanical brake actuation 166
51213Stopping with panic brake actuation 167
51214Setting driving strategy 167
51215Driving performance of electric-hydraulic ground drive control for road travel 168
51216Driving performance of electric-hydraulic ground drive control during fieldwork 169
51217Parking the machine 169
51218Checking the wheel chocks / brake shoes 170
51219Manoeuvring the machine 170
51220Setting the ground speed control lever to move easily 171
51221Gear selection 171
51222Machine driving characteristics 172
51223Handling with cutterbar trailer 172
51224Steering 172
51225Engaging/disengaging the CLAAS 4-Trac system 173
51226Mechanically detaching the parking brake hydraulic cylinder 173
51227Mechanically fastening the parking brake hydraulic cylinder 174
51228Towing the machine 175
51229Forward towing 175
51230Reverse towing 176
51231Emergency operation decal – Electro-hydraulic gearshift (EHS) 177
51232Engaging the neutral gearbox position mechanically 178
51233Restoring the original state (gearbox can again be shifted electro-hydraulically) 179
51234Engaging the neutral gearbox position hydraulically 181
51235Engaging the 2nd gear hydraulically 182
513 CLAAS Autopilot (Maize picker) 183
5131 Putting the CLAAS Autopilot into operation 183
514 CLAAS Autopilot (Grain cutterbar) 185
5141 Adjusting the directional stability of the combine harvester 185
5142 Setting the laser sensor in the field 187
5143 Rough adjustment 188
5144 Fine adjustment 188
5145 Laser sensor (crop edge has moved out of visible range) 189
5146 Adjusting the right laser sensor (accessory) 190
5147 Putting the CLAAS Autopilot into operation 191
5148 Use in rape with left side cutter 192
515 CLAAS Cruise Pilot 193
5151 Selecting the CLAAS Cruise Pilot strategy 193
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5152 Activating the CLAAS Cruise Pilot 193
5153 Deactivating the CLAAS Cruise Pilot 193
5154 CLAAS Cruise Pilot – Saving the ground speed in km/h 195
5155 CLAAS Cruise Pilot – Changing the ground speed in km/h 195
5156 CLAAS Cruise Pilot – Saving the crop throughput in t/h 196
5157 CLAAS Cruise Pilot – Changing the crop throughput in t/h 197
5158 CLAAS Cruise Pilot – Driving characteristics while unloading the grain tank 197
6 Installing and removing the cutterbar
61 Installing the cutterbar 199
611 Tilting the cutterbar from transport position 199
612 Setting the hydraulic cylinder for cutterbar cross levelling 199
613 Attaching the front attachment 199
614 Locking cutterbars and maize pickers (Cutterbars without Auto Contour) 201
615 Connecting the universal drive shaft 202
616 Mounting the stands 203
62 Removing the cutterbar 204
621 Removing the universal coupling 204
622 Removing the universal drive shaft 205
623 Opening the cutterbar locking 205
624 Laying down the cutterbar on the ground 206
625 Placing the cutterbar on the cutterbar trailer 206
7 CEBIS operation (Version 822)
71 CLAAS CEBIS on-board information system 209
72 CEBIS monitor and rotary switch 210
721 C keys 210
722 Rotary switch D 210
723 Flagging Box 210
724 Multi-function handle 211
725 Monitor areas E (Harvest display) 212
73 Rotary switch D 216
74 Prior to initial operation 218
75 Vehicle information display 219
76 Harvest display 220
77 Montana control system 221
771 Axle controller mode 221
772 Cutting angle controller 221
773 Cross levelling controller 222
774 Montana axle limit stops 222
775 Cutting angle limit stops 222
776 Cross levelling limit stops 223
777 Display duration 223
78 CLAAS Cruise Pilot 224
781 Maximum ground speed 224
782 Throughput zero point 224
79 Yield mapping 225
710 Flagging 227
711 GPS 228
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7111 Mapping ON/OFF 228
7112 Mapping monitor 228
7113 Load GPS data 229
712 Preset reel values 230
7121 Horizontal reel position 230
7122 Reel speed 230
7123 Reel height 231
713 Preset front attachment values 232
7131 Snapping plate clearance 232
7132 Cutterbar table length 232
7133 CAC settings 233
7134 CAC setting for LEXION Montana 234
714 Partial width selection 235
715 Yield meter 236
7151 Components 236
7152 Basic settings and calibration 237
7153 Preparations for yield measuring 237
7154 Moisture measurement ON/OFF, Moisture correction, Storage moisture 239
7155 A quick way to obtain reasonable measuring data 239
716 Yield measuring 240
7161 Calibration factor 240
7162 Yield zero point measuring 240
7163 Test-weighing 241
7164 Weight measured 241
7165 Moisture correction 241
7166 Moisture measurement ON/OFF 242
7167 Zero angle 242
7168 Storage moisture 242
7169 Dry crop 243
717 Crop-dependent settings 244
7171 List of crops 244
7172 Blowing out 246
718 Recording 247
7181 Planned records 247
7182 Start / Stop 249
7183 Completed records 249
7184 Daily recorder 251
7185 Recorder summaries 252
7186 Crop recorder 252
7187 Copying the chip card 253
719 Adjustments 254
7191 Cutterbar 254
7192 Speeds 258
7193 Tachometer 261
7194 Separation 263
7195 CEBIS 265
7196 Maintenance 270
7197 Operator’s manual 271
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7198 Code protection 275
720 Engine loading 276
7201 Engine diagnosis 276
721 Alarms 277
722 Messages 278
723 Fault / Remedy – Yield meter 279
724 Guideline values for pulses/100 m 281
8 Operation – Basic machine
81 HP feed rake conveyor 282
811 Adjusting the height of feeder chains 282
812 Adjusting the cutting angle of the HP feed rake conveyor (option)
to its basic adjustment 282
813 Adjusting the cutting angle of the HP feed rake conveyor (option) 285
814 Front attachment reverser 287
815 Cutting height indicator 287
816 Setting the drop rate of the front attachment 288
817 Engaging the front attachment 288
818 Disengaging the front attachment (switch console) 289
819 Front attachment QUICK STOP (switch console) 290
8110 Disengaging the front attachment (multi-function handle) 291
8111 Front attachment QUICK STOP (multi-function handle) 292
82 Standard feed rake conveyor 293
821 Adjusting the height of feeder chains 293
822 Feeder chain safety feature 293
823 Front attachment reverser 294
824 Cutting height indicator 294
825 Setting the drop rate of the front attachment 295
826 Engaging the front attachment 295
827 Disengaging the front attachment (switch console) 296
828 Front attachment QUICK STOP (switch console) 297
829 Disengaging the front attachment (multi-function handle) 298
8210 Front attachment QUICK STOP (multi-function handle) 299
83 Threshing mechanism 300
831 Stone trap (large stone trap) 300
832 Engaging the threshing mechanism 301
833 Disengaging the threshing mechanism 301
834 Threshing drum 301
835 Cleaning the threshing mechanism 302
836 Concave setting 302
837 Central concave readjustment 303
838 Readjusting the left concave 303
839 Adjusting the oil pressure of the concave adjustment accumulators 304
8310 Basic concave setting 304
8311 Designations and dimensions for grain concave / maize concave 310
8312 Designations and measures for spike tooth concave 312
8313 Adjusting the concave position sensor 314
8314 Threshing drum speed 315
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8315 Drum drives 315
8316 Two-step variable-speed drive 315
8317 Removing and installing the preconcave segments (large stone trap) 316
8318 Concave segment 317
8319 Removing a concave segment (large stone trap) 318
8320 Installing the concave segment (large stone trap) 319
8321 Disawner plates 320
8322 Unslugging the threshing drum 320
84 LEXION 600 axial rotors 321
841 Axial rotors 321
842 Axial rotors variable-speed drive (option) 321
843 Closing the separating grates 321
844 Replacing separating grates by dummy concaves (option) 322
845 Closing the separating grates electrically with flaps (option) 322
846 Removing and installing the dummy concaves / separating grates 323
847 Removing the dummy concaves / separating grates 323
848 Installing the dummy concaves / separating grates 326
849 Axial rotor straw blockage warning signal 326
8410 Rotors performance monitor 327
8411 Rotor sensors 327
85 Cleaning (JET STREAM cleaning system) 328
851 Cleaning unit 328
852 Preparation floor 329
853 Frogmouth sieves 329
854 Electric sieve adjustment 329
855 Removing the sieves 330
856 Installing the sieves 332
857 Tightening torques of axial mountings for the upper and lower sieves 333
858 Sieves – Basic adjustment 334
859 Harvesting without lower sieves 334
8510 Covering up the return pan (accessory for maize) 335
8511 Cleaning fan 335
8512 Adjusting the fan speed adjustment 335
8513 Fitting the fan speed adjustment for grass seed threshing 336
8514 Under-ventilated cleaning step 339
8515 3-D cleaning system 339
8516 Returns 340
8517 Inspecting the returns 340
8518 Upper sieve performance monitor 341
8519 Sieve pan sensor 341
86 Grain delivery 342
861 Augers and auger troughs 342
862 Elevators 342
863 Grain tank 343
864 Grain tank extension 344
865 Unloading the grain tank 345
866 Emergency unloading grain tank cover 345
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867 Grain tank unloading aid (accessory) 346
868 Grain tank unloading tube 346
869 Swinging the grain tank unloading tube out and in 347
8610 Grain tank unloading tube transport position 348
8611 Cleaning covers on the grain tank unloading tube 349
8612 Shear bolt for grain tank unloading 349
8613 Engaging and disengaging grain tank unloading 350
8614 Grain tank access 351
8615 Automatic chain lubrication – grain tank unloading (accessory) 352
8616 Grain tank fill indicator 352
87 Straw chopper with radial spreader LEXION 600 353
871 Straw chopper 353
872 Checks prior to putting the straw chopper with radial spreader into operation 353
873 Putting the straw chopper into operation
(swinging the radial spreader to chopping position) 354
874 Putting the straw chopper out of operation
(swinging the radial spreader to swathing position) 355
875 Swinging the radial spreader to cutterbar trailer transport position 356
876 Adjusting the cross knife (straw chopper with radial spreader) 357
877 Adjusting the length of cut (straw chopper with radial spreader) 358
878 Activating the rasp bar (accessory) (straw chopper with radial spreader) 359
879 Adjusting the spreading width of radial spreader 360
8710 Adjusting the spreading width centralising switch of radial spreader 361
8711 Converting the radial spreader to grain 361
8712 Converting the radial spreader to maize 362
8713 Reducing the chopper speed 362
88 Rice straw chopper with standard spreader LEXION 600 365
881 Straw chopper 365
882 Checks prior to putting the rice straw chopper
with standard spreader into operation 365
883 Rice straw chopper with standard spreader 366
884 Putting the rice straw chopper into operation
(swinging standard spreader to chopping position) 366
885 Putting the rice straw chopper out of operation
(swinging standard spreader to swathing position) 367
886 Swinging the standard spreader to cutterbar trailer transport position 369
887 Adjusting the cross knife (rice straw chopper with standard spreader) 370
888 Adjusting the length of cut (rice straw chopper with standard spreader) 371
889 Activating the rasp bar (accessory) (rice straw chopper with standard spreader) 372
8810 Adjusting the spreading width of standard spreader 373
8811 Adjusting the height of standard spreader 374
8812 Adjusting the spreading width centralising switch of standard spreader 375
8813 Reducing the chopper speed 375
89 Chaff spreader 378
891 Chaff spreader 378
892 Adjusting the spreading width of chaff spreader 378
893 Swinging the chaff spreader to the rear 378
894 Swinging the chaff spreader to the front 379
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895 Removing the chaff spreader feed pan 380
896 Installing the chaff spreader feed pan 380
897 Grain / maize chaff spreader 380
810 Uni-spreader 381
8101 Uni-spreader 381
8102 Swinging the uni-spreader to the rear 381
8103 Swinging the uni-spreader to the front 382
8104 Removing the uni-spreader feed pan 382
8105 Installing the uni-spreader feed pan 383
8106 Converting the uni-spreader to grain 383
8107 Converting the uni-spreader to maize 384
811 Straw spreader 385
8111 Straw spreader 385
8112 Adjusting the spreading width 385
8113 Fitting the spreader blades 385
812 LEXION 600 sieve charts and suggested combine adjustments
(JET STREAM cleaning system) 386
8121 LEXION 600 sieve chart (JET STREAM cleaning system) 386
8122 LEXION 600 suggested combine adjustments (JET STREAM cleaning system) 387
813 Disawning 392
8131 Disawner plates 392
8132 Concave segment 393
8133 Rotor cover plates 394
814 Problem, cause and / or remedy – Basic machine 395
8141 Front attachment 395
8142 Threshing mechanism 397
8143 Cleaning unit 398
8144 Grain delivery 400
8145 Straw / Putting down the material 402
9 Maintenance – Basic machine
91 Important maintenance instructions 403
911 Important maintenance instructions and safety rules 403
912 Front attachment 403
913 Correct tension of steel roller chains 403
914 Belts 403
915 Variable-speed drives 404
916 Bolts 404
917 Lubrication 404
918 Brakes 405
919 Wheels / tyres 406
9110 Hydraulic system 407
9111 Electrical system 408
9112 Air conditioner 409
9113 Safety guards / spare parts 410
9114 Unbalance 410
9115 Welding 411
92 Maintenance schedules 412
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921 Basic machine maintenance schedule 412
93 Lubricants charts 416
931 Lubricants 416
94 Hydraulic system 418
941 Accumulator 418
942 Checking the oil level 418
943 Hydraulic oil change 419
944 Changing the hydraulic oil filter 419
945 Hydraulic oil filter saturation 420
946 Replacing the return filter 420
947 Filling instructions for hydraulic oil change 421
948 Bleed hydraulic cylinders for cross levelling of cutterbar
(Machines equipped with Auto Contour ) 421
95 Transmission / Brakes 423
951 25 t gearbox 423
952 Final drive gearbox (planetary gear) 25 t 424
953 10 t rear axle with JET STREAM cleaning system 424
954 Threshing drum reduction gearbox 425
955 Engine output transfer gearbox 426
956 Grain tank unloading gearbox 427
957 Rotor gearbox 427
958 Grain tank filling part-turn gearbox 428
959 Foot brake and brake fluid 428
9510 Adjusting the parking brake 428
96 HP feed rake conveyor 430
961 Tensioning the feeder chains 430
962 Cleaning the suction blower (accessory) 431
97 Feed rake conveyor 432
971 Tensioning the feeder chains 432
972 Cleaning the suction blower (accessory) 433
98 Separation 434
981 Cleaning the separating grates flaps linkage 434
99 Elevator chains 435
991 Tensioning the grain elevator chain (machine without yield meter) 435
992 Tensioning the grain elevator chain (machine with yield meter / without cock) 436
993 Tensioning the grain elevator chain (machine with yield meter / with cock) 436
994 Relieving the tension of the grain elevator chain (machine with yield meter) 437
995 Tensioning the returns elevator chain 438
910 Drive belts / drive chains 439
9101 General Information 439
9102 Drive diagram, left side (LEXION 600 with JET STREAM cleaning system) 440
9103 Drive diagram, right side (LEXION 600 with JET STREAM cleaning system) 442
9104 Removing the belt (1) 444
9105 Installing the belt (1) 444
9106 Removing the belt (2) 445
9107 Installing the belt (2) 447
9108 Removing the belt (3) 448
9109 Installing the belt (3) 449
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91010Removing the belt (4) 451
91011 Installing the belt (4) 453
91012Removing the belt (5) 454
91013Installing the belt (5) 455
91014Removing belt (6) (with torque support) 456
91015Installing belt (6) (with torque support) 457
91016Removing the belt (7) 458
91017Installing the belt (7) 461
91018Removing the belt (8) 463
91019Installing the belt (8) 464
91020Removing the belt (9) 465
91021Installing the belt (9) 468
91022Removing the belt (10) 469
91023Installing the belt (10) 470
91024Removing the chain (11) 472
91025Installing the chain (11) 473
91026Removing the belt (12) 474
91027Installing the belt (12) 475
91028Removing the belt (13) 477
91029Installing the belt (13) 478
91030Removing the belt (14) 479
91031Installing the belt (14) 480
91032Removing the belt (17) 481
91033Installing the belt (17) 482
91034Removing the belt (18) 484
91035Installing the belt (18) 485
91036Removing the belt (19) 486
91037Installing the belt (19) 487
91038Removing the belt (21) 488
91039Installing the belt (21) 491
91040Removing the belt (25) 492
91041Installing the belt (25) 494
91042Removing the belt (40) 495
91043Installing the belt (40) 496
91044Removing the belt (41) 497
91045Installing the belt (41) 498
91046Removing the belt (42) 499
91047Installing the belt (42) 501
91048Removing the belt (R47) 502
91049Installing the belt (R47) 503
91050Adjusting the belt (R47) 504
91051Removing the belt (49) 505
91052Installing the belt (49) 506
91053Removing the belt (50) 507
91054Installing the belt (50) 508
91055Removing the belt (52) 509
91056Installing the belt (52) 510
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91057Removing the belt (53) 512
91058Installing the belt (53) 514
91059Removing the belt (54) 515
91060Installing the belt (54) 516
91061Removing the chain (55) 517
91062Installing the chain (55) 518
91063Removing the chain (56) 518
91064Installing the chain (56) 519
91065Removing and installing belt (R60) 520
91066Removing and installing belt (R61) 520
91067Removing the chain (K62) 520
91068Installing the chain (K62) 521
91069Adjusting the chain (K62) 521
91070Removing the belt (R63) 522
91071Installing the belt (R63) 522
91072Adjusting the belt (R63) 522
91073Removing the chain (K64) 523
91074Installing the chain (K64) 524
91075Adjusting chain (K64) 525
911 Cab / air conditioner 527
9111 Cleaning the cab filters 527
9112 Cleaning the units located in the cab roof 527
9113 Cleaning the windscreen and the side windows 528
9114 Cleaning the condenser 529
9115 Checking the refrigerant level 529
9116 Replacing the filter receiver drier 529
9117 Required refrigerant quantity – refrigerant R 134 a 530
9118 Oil for the compressor 530
9119 Maintenance work before the harvest 530
912 Fire extinguisher 531
9121 Checking the fire extinguisher 531
913 Compressed air system (accessory) 532
9131 Compressed-air system 532
9132 Compressed air connections 533
9133 Compressed air gun and woven hose 533
9134 Draining the accumulator 534
9135 Pressure controller 534
9136 Checking the safety valve 535
914 Straw chopper (LEXION 600) 536
9141 Replacing the free-swinging knives for grain 536
9142 Removing the straw guide plate (straw chopper with radial spreader) 536
9143 Installing the straw guide plate (straw chopper with radial spreader) 537
9144 Removing the straw guide plate (rice straw chopper with standard spreader) 538
9145 Installing the straw guide plate (rice straw chopper with standard spreader) 540
9146 Removing the free-swinging knives for grain 541
9147 Bolting down the free-swinging knives for grain 542
9148 Replacing the stationary knives 544
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915 Winter storage 545
9151 Winter storage instructions for combines 545
10 Maintenance – Engine
101 Important maintenance instructions 547
1011 Important maintenance instructions and safety rules 547
1012 Cooling water and air intake hoses 547
1013 Coolant 547
1014 Belts 547
1015 Cleaning the engine compartment and hazard areas 548
1016 Alternator 548
102 Maintenance schedules 549
1021 Maintenance schedule DaimlerChrysler OM 502 LA 549
103 Lubricants charts 551
1031 Lubricants chart for DaimlerChrysler OM 502 LA engine 551
1032 Lubricants chart for DaimlerChrysler OM 502 LA cooling system 551
104 Engine overview 552
1041 Engine overview DAIMLER CHRYSLER OM 502 LA 552
105 Fuel system / engine oil 553
1051 Fuel system 553
1052 Fuel tank 553
1053 Fuel tank venting 553
1054 Additional fuel tank (LEXION 600, accessory) 554
1055 Shut-off tap for additional fuel tank (LEXION 600, accessory) 554
1056 Replaceable filter – additional tank (LEXION 600) 554
1057 Fuel shut-off tap 555
1058 Water separator / fuel prefilter (standard equipment – small version) 555
1059 Water separator / Fuel pre-filter (accessory) 556
10510Manual fuel primer pump with fuel pre-cleaner (DaimlerChrysler OM 502 LA) 557
10511Replacing the fuel filter element (DaimlerChrysler OM 502 LA) 557
10512Bleeding the fuel system 557
10513Engine oil level check 557
10514Engine oil change 558
10515Draining used oil 559
10516Oil filter 560
10517Topping up engine oil 560
106 Cooling system 561
1061 Coolant 561
1062 Draining coolant from the water cooler 561
1063 Topping up coolant 562
1064 Identify the coolant type 563
1065 Coolant mixing ratio 564
1066 Changing the coolant 565
1067 Shut down the overheated engine 566
1068 Cleaning the cooling unit 567
1069 Greasing the chain (K62) 570
10610Mounting the deflectors 570
10611Adjusting the nozzle 572
000 293 835 1 – BA LEXION 600 – 03/06 19
3591
107 Dry-type air filter 574
1071 Dry-type air cleaner in general 574
1072 Warning device 575
1073 Cleaning the air filter intake screen 576
1074 Cleaning the air filter with plastic housing 576
1075 Cleaning the air filter with metal housing 578
1076 Safety filter cartridge 580
1077 Removing and installing safety cartridge (plastic housing) 581
1078 Removing and installing safety cartridge (metal housing) 582
108 Alternator 583
1081 Cleaning the alternator 583
109 Electrical system 584
1091 Battery 584
1092 Alternator 585
1010Problem, cause and / or remedy 586
10101Engine 586
1011Winter storage 588
10111Engine winter storage 588
11 Lubrication chart
111 Lubrication points 589
1111 Greasing cycles 589
1112 Lubrication points – 10 h on the left 592
1113 Lubrication points – 50 h on the left 593
1114 Lubrication points – 50 h on the right 595
1115 Lubrication points – 100 h on the left 596
1116 Lubrication points – 100 h on the right 599
1117 Lubrication points – 500 h on the left 601
1118 Lubrication points – 500 h on the right 602
20 000 293 835 1 – BA LEXION 600 – 03/06
1 Introduction
11 General
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
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- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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S.M