Challenger MT845E MT855E MT865E MT875E Tractor RTS Workshop Service Manual – PDF DOWNLOAD
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Challenger MT845E MT855E MT865E MT875E Tractor RTS Workshop Service Manual – PDF DOWNLOAD
Introduction
This Repair Time Schedule gives the average time necessary for each repair procedure.
To calculate the average time for each repair, AGCO includes these conditions:
• one approved technician does the repair
• in typical work conditions
• with the correct tools
• on a used or correctly serviced machine
AGCO also includes the time to:
• find the cause of the fault
• get the correct tools and parts
• do a test before and after the repair
AGCO does not include time necessary to:
• go to and from the machine
• clean the machine
• remove and install any attached equipment
The repair times are shown in hours and parts of hours. Parts of hours are in decimals. Use decimal times on warranty claims.
Repair times are based on the latest information available at the time of publication. AGCO reserves the right to publish revisions to these repair times as necessary. Revised repair times are the result of changes in the design, method or technique.
TABLE OF CONTENTS:
Challenger MT845E MT855E MT865E MT875E Tractor RTS Workshop Service Manual – PDF DOWNLOAD
1 Engine, Fuel and Exhaust System 1-1
1 1 lntake manifold 1-3
1 2 Exhaust manifold 1-4
1 3 High pressure turbocharger 1-5
1 4 Low pressure turbocharger 1-6
1 5 Exhaust gas recirculation (EGR) 1-8
1 6 Closed crankcase ventilation 1-9
1 7 Coolant piping 1-10
1 8 Water coolant pump and thermostat 1-11
1 9 Fan bełt tensioner 1-12
1 10 Flywheel and housing 1-13
1 11 Rocker valve cover, gasket and frame 1-14
1 12 Cylinder head 1-15
1 13 Long błock 1-17
1 14 Oil pan, pump and suction pipe 1-20
1 15 Oil cooler and filter 1-21
1 16 Fuel injection system 1-22
1 17 Electronic engine management 1-24
1 18 Cooler assembly 1-27
1 19 Cooling package 1-28
1 20 Charge air cooler hoses 1-3 0
1 21 Accessory drive group 1-3 1
1 22 Air intake 1-3 2
1 23 Fuel tanks and support 1-3 3
1 24 Fuel lines and filters 1-3 6
1 25 Fuel lines, third tank 1-37
1 26 Fuel water separator and fuel lines 1-3 8
1 27 Exhaust system 1-40
1 28 Coolant heater 1-42
1 29 SCR system 1-43
1 30 Diesel exhaust fluid lines 1-44
1 31 DEF modules, sensors, and valves 1-45
1 32 DEF tank 1-46
2 Axles 2-1
2 1 Finał drive axles 2-3
2 2 Lubrication lin es 2-7
3 Frame and Suspension 3-1
3 1 Engine mounts and lift brackets 3-3
3 2 Cab mount 3-4
3 3 Warning plate CE 3-5
3 4 Reflectors 3-6
4 Steering System 4-1
Tractor RTS
57433901C
Table of contents
4 1 Steering column 4-3
4 2 Steering controls 4-4
4 3 Secondary steering controls 4-5
4 4 Steering motor 4-6
5 Drive Train System 5-1
5 1 lnput shaft 5-3
5 2 Transmission clutch 5-4
5 3 Transmission housing 5-6
5 4 Transmission control valves and sensors 5-7
5 5 Transmission shafts 5-8
5 6 Transmission lubricating relief valve 5-12
5 7 Steering differential 5-13
5 8 Hydraulic pump drive 5-15
5 9 Powertrain breather 5-16
5 10 Steering motor drive 5-17
6 Brake System 6-1
6 1 Parking brake 6-3
6 2 Secondary brake 6-4
6 3 Service brake valve and lines 6-5
6 4 Brake controls 6-7
6 5 Hydraulic trailer brakes 6-8
7 Compressed Air System 7-1
7 1 Compressed air system 7-3
7 2 Air trailer brakes 7-5
7 3 Air compressor 7-6
8 Hydraulic System 8-1
8 1 Hydraulic oil cooler hoses 8-3
8 2 Transmission charge lines 8-4
8 3 Oil filter assembly 8-5
8 4 lmplement lines, 85 CC pump 8-6
8 5 Pump to lmplement lines, 126 CC 8-7
8 6 Steerable drawbar lines 8-9
8 7 Steering lines, 125 CC pump 8-10
8 8 Tandem charge pump 8-11
8 9 Steering pump, 125 CC 8-12
8 10 Piston pump and control valve 8-14
8 11 Power beyond coupler and lines 8-15
8 12 lmplement valve and lines 8-16
8 13 Case drain 8-18
8 14 lmplement valve and coupler drain lines 8-19
8 15 Scavenge pump and lines 8-20
8 16 lmplement valve armrest controls 8-21
9 Electrical System 9-1
9 1 Cab wiring 9-3
9 2 Horn 9-5
Tractor RTS
57433901C
Table of contents
9 3 Battery group 9-6
9 4 Radio 9-7
9 5 Remote radio controls 9-8
9 6 Lighting 9-9
9 7 Backup alarm 9-10
9 8 Windshield wiper 9-11
9 9 Sump heater 9-13
9 10 Powerstrip 9-14
9 11 Cab fuses and relays 9-15
9 12 Trailer harness and switches 9-16
9 13 Extremity lights and signal lights 9-17
9 14 Armrest switch 9-18
9 15 3-point linkage control kit 9-19
9 16 Vehicle wiring 9-20
10 Cab 10-1
10 1 Left door 10-3
10 2 Roof 10-5
10 3 Decelerator pedał 10-6
10 4 Brake and clutch pedals 10-8
10 5 Trim 10-10
10 6 Window glass 10-12
10 7 Armrest 10-13
10 8 Shift handle 10-15
10 9 Visors 10-16
10 10 Speakers 10-17
10 11 Cab install and remove 10-18
10 12 Mirrors 10-19
10 13 Seats 10-20
11 Air Conditioning and Heating System 11-1
11 1 Filters, duet, and air vents 11-3
11 2 Air conditioner 11-4
11 3 Air conditioning and heating cover 11-6
12 Chassis 12-1
12 1 Engine cover support 12-3
12 2 Engine cover 12-4
12 3 Fan guard 12-7
12 4 Engine shields and guards 12-8
12 5 DOC cover 12-9
12 6 Powert rain guards 12-10
12 7 Standard steps 12-11
12 8 Pivoting step 12-12
12 9 Walkway platform 12-14
12 10 Fenders and fender extension 12-15
12 11 Handrails 12-16
13 Decals 13-1
13 1 Decals 13-3
Tractor RTS
57433901C
Table of contents
13 2 Engine hood emblem 13-4
14 Track Bełt System 14-1
14 1 Undercarriage support 14-3
14 2 Track roller frame 14-4
14 3 Reaction arm 14-5
14 4 ldler 14-6
14 5 ldler wheels 14-7
14 6 Drive wheels 14-8
14 7 Midwheels and bogie 14-9
14 8 Reaction arm deflector 14-10
14 9 Tracks 14-11
14 10 Debris deflector 14-12
14 11 Track tensioner and guard 14-13
15 lmplement Drive System 15-1
15 1 Power take-off 15-3
15 2 Power take-off cover 15-5
16 lmplement Lift System 16-1
16 1 Quick coupler, 3-point, category 5 16-3
16 2 Quick coupler, 3-point, category 3 and 4 16-4
16 3 3-point linkage 16-5
16 4 3-point hitch controls 16-6
16 5 3-point linkage steering cylinder lines 16-7
16 6 Linkage steering cylinder 16-8
16 7 Linkage lift cylinder 16-9
16 8 3-point linkage rockshaft 16-10
16 9 3-point linkage lift cylinder lines 16-11
17 Precision Farming System 17-1
17 1 Auto-Guide mounting kit 17-3
17 2 Ground speed sensor 17-4
17 3 Telemetry 17-5
18 Attachments 18-1
18 1 Front counterweights 18-3
18 2 ldler counterweights 18-4
18 3 Roller frame counterweights 18-5
18 4 Drawbar support group, special application 18-6
18 5 Swinging drawbar, category 4 and 5 18-7
18 6 Wide swinging drawbar 18-9
18 7 Slow moving vehicle sign 18-11
18 8 Tow cabie 18-12
19 Accessories 19-1
19 1 Vandalism kit 19-3
19 2 Wheel wedge kit, CE 19-4
20 Index lndex-1
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