Challenger 654B 658B Combine Series Operator’s Manual D3161100M4 – PDF DOWNLOAD
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Challenger 654B 658B Combine Series Operator’s Manual D3161100M4 – PDF DOWNLOAD
Appropriate Use :
This self-propelled combine harvester is manufactured exclusively for usual agricultural purposes (appropriateuse).
Any other use is considered as being contrary to the appropriate use. AGCO declines all liability in cases of physical damage or injuries resulting from non-appropriate use. The risk lies exclusively with the user. The conformity and strict adherence to the operating, maintenance and repair requirements specified by AGCO are also essential factors for appropriate use.
- This self-propelled combine harvester may be used, serviced and repaired only by personnel having full knowledge of its specific features and who are aware of the danger involved and the applicable safety rules (prevention of accidents).
- It is the responsibility of the owner/user to ensure that prescribed safety precautions and other general technical, health and safety and road-safety rules are observed. AGCO disclaims all liability to any claim resulting from the fitting of non-approved parts or accessories or unauthorised modification or alteration. Customers are strongly recommended to contact an AGCO dealer in the event of after-sale problems and for any adjustments that may be necessary.
Changes and Improvements
In accordance with the Company’s policy of continuous improvements to its products, alterations in the specifications may be made at any time without notice. The Company accepts no responsibility for any discrepancies which may occur between the specifications of its machines and the descriptions thereof contained in its publications.
TABLE OF CONTENTS:
Challenger 654B 658B Combine Series Operator’s Manual D3161100M4 – PDF DOWNLOAD
1 General Information 11
11 Dear Customer 13
111 Appropriate Use 13
112 Changes and Improvements 13
113 Directives 13
114 Preface 14
115 EC Declaration of Conformity for Combine and Table 15
116 Product Identification18
117 Sketch and parts identification 19
118 Disposal 20
2 Safety 23
21 Safety 25
211 General Safety Precautions 25
212 Attention – Warning Symbols 25
213 Safety Precautions 25
214 Road Transport 27
215 Warning/Instruction decals 28
216 CE Marking and Type Plate on the Combine 32
217 Position of CE Markings and Type Plate 41
3 Operation, Controls and Cab 45
31 Before Start 4 7
311 Before Start 47
32 Operator cab 49
321 Arrangement and Controls 49
322 Optional Extra 50
33 Safety Precautions – on the Move 51
331 Safety Precautions – on the Move 51
34 Starting and Stopping the Engine 52
341 Starting the engine 52
35 Drive Controls55
351 Multifunction Lever 55
352 Adjustable Armrest and Control Panel 56
353 Change of Gears 57
354 Reduced Engine Revolutions in Road Transport (Speed Matching System) 58
355 Steering column 58
356 Brakes 59
36 Seats 60
361 Adjustment of Operator Seat 60
362 Adjustment of Air-Suspended Seat 60
363 EF declaration of conformity for the operator seat 61
364 Safety Switch in Operator Seat – (Operator Present Switch) 62
365 Safety belt 63
366 Passenger seat 63
37 Mirrors 64
371 Electrically adjustable rearview mirrors 64
38 Accessibility 65
381 Ladder for Cab 65
382 Ladder for Engine Compartment 65
383 Cleaning the Windscreens 66
Challenger 6548 – 6588 – EAME
D3161100M4 – SIN 580010001
3
Table of contents
39 Emergency Situations 68
391 Emergency Exit 68
392 Fire Extinguisher 69
310 Light and Lamps 70
3101 Lights 70
3102 Main Light and Work Light 71
311 Climate control 72
311 1 Maintenance and overview 72
311 2 Operation of climate control 73
312 Printer 75
3121 Exchanging Paper and Ribbon in Printer 75
3122 Inserting the Paper Roll 75
3123 Fitting the Ribbon 76
313 Optional Extra 77
3131 Four-Wheel Drive 77
3132 Reversing camera 79
3133 Auto-Steering 79
4 Operation, DATA VISION 81
41 Safety precautions83
411 Safety precautions, Operating DATAVISION 83
42 DATAVISION 84
421 DATAVISION in general 84
422 Operating DATAVISION on Terminal 85
423 Operating the Terminal by Remote Control in the Multi-Function Lever 86
424 Contrast and Brightness Control 87
425 Cleaning of terminal 87
426 Data card 88
427 DATAVISION Menu Structure 88
43 Harvest Menu 90
431 Instrument Reading 90
44 Main Menu 94
441 Main menu structure 94
45 Monitoring 96
451 Monitoring in general 96
452 Shaft Speeds 97
453 Engine Monitoring/Alarm 97
454 Engine Safety Alarm 97
455 Information 98
456 Shaft Speeds 99
46 Harvesting Data 1 00
461 Standard data 100
462 Data Logging in General 101
463 Using Data Logging 102
464 Data Logging Setup 109
465 Using Markers 112
47 Operator’s Manual 113
471 Harvest Settings 113
472 Routine Servicing 114
473 DATAVISION 114
48 Diagnostics 11 5
481 Troubleshooting in DATAVISION 115
49 Coding 121
491 Coding in general 121
492 Clock Adjustment 122
493 Language 122
494 Area Measuring 122
495 Table Calibration 123
496 Returns Volume 124
497 Grain Loss Monitor124
498 Shaft alarm calibration 124
499 Concave Calibration 125
4 Challenger 6548 – 6588 – EAME
D3161100M4 -SIN 580010001
Table of contents
4910 Constant Flow 125
4911 Coding of Electrical Straw Deflectors 126
4912 Lead Time and Lag Time 128
4913 Calibration of actuator for electrical sieves 129
410 Settings 130
4101 Harvest Settings 130
4102 Table Settings 133
4103 Machine Settings 135
411 Returns Volume Monitor 138
411 1 Returns volume 138
411 2 Coding 138
412 Grain Loss Monitoring 140
4121 Sensors 140
4122 Adjustment of Grain Loss Sensors 140
413 Shaft Alarm Limits 142
4131 Shaft Alarm Calibration 142
414 Yield meter 143
4141 Yield Meter (Isotopic) 143
4142 Micro-Trak Yield Meter 145
4143 Yield Meter Calibration 147
415 Moisture meter 149
4151 Limitations in the use of the moisture meter 149
4152 Continuous Moisture Measuring 149
4153 Measuring Principle 149
4154 Using the Moisture Meter 150
4155 Cleaning the Moisture Meter, 150
4156 Calibration of moisture meter 151
416 Cutting height control 153
4161 Adjustment and operation of cutting height control 153
4162 Coding of table 156
417 Field pressure control 157
4171 Adjustment and operation of field pressure control 157
418 Interaction between the Table Controls 159
4181 Table controls, an outline 159
419 Auto Level Table 161
4191 Principle of Auto Level table 161
4192 Bleeding 162
4193 Coding of Auto Level Table 163
4194 Calibration of Table Angle 163
420 Operation of Auto Level Table 165
4201 Using the Auto Level Table 165
421 Ground sensors 167
421 1 Checking and Adjusting the Ground Sensors 167
422 Constant Flow169
4221 Constant Flow functional description 169
4222 Start-up and Adjustment of Constant Flow 170
4223 Constant Flow Engagement 172
5 Motor 175
51 Safety precautions 177
511 Safety Precautions, Engine 177
52 Engines 178
521 Engine Types 178
53 Air-intake 179
531 Filter system 179
54 Cooling System 180
541 Rotary Screen and Dust Aspirator 180
542 Coolers 181
543 Coolant 182
544 Checking the Fan Belt Tension 182
55 Fuel System 183
551 Fuel system 183
Challenger 6548 – 6588 – EAME
D3161100M4 – SIN 580010001
5
Table of contents
552 Filter Change 184
56 Engine oil/change 185
561 Oil and Filter Change 185
57 Cleaning 186
571 Cleaning of engine compartment 186
58 EEM3 Engine Management 187
581 Electronic Engine Management 187
582 Engine Trouble Shooting (Self-Diagnosis) 188
583 EEM3 codes 189
6 Cutting Tables 195
61 Safety precautions197
611 Safety Precautions, Cutting Tables 197
62 Attachment/Removal of Table 198
621 Attachment of Table, Standard and Auto Level198
622 Removal of Table 199
623 Supports 200
63 Table trailer 201
631 Attachment of combine and trailer 201
632 Table Trailer Brakes 201
64 Reel 202
641 Reel Adjustment Up/Down, Fore/Aft 202
642 Bleeding 203
643 Reel Rotation 203
644 Reel tine bars 204
645 Adjustment of the Reel in the Table 204
65 Knife 205
651 Knife and knife drive 205
66 Feeding 206
661 Table auger 206
662 Cut-off strip and distribution strip 207
663 Replacement of Feathering Fingers 208
664 Auger Flight Extensions, 20-22-25-30′ Tables 208
665 Reversing 209
67 Transmission 210
671 PowerFlow Table, Knife Drive and Table Auger 210
672 Slip Clutch for Table Auger 210
68 PowerFlow Table 211
681 PowerFlow belts 211
682 Inspection and Start-Up of PowerFlow Belts 211
683 Adjustment of belts 212
684 Scrapers, front 212
685 Scrapers, Rear, and Adjustment of Bearing Housings 213
686 Table bottom 213
687 Cleaning 214
69 Crop Lifters 21 5
691 Using Crop Lifters 215
610 Vertical Knives, Rape Auger and Straw Dividers 216
6101 Vertical knife 216
6102 Mounting of Vertical Knife 216
6103 Rape auger 217
6104 Folding torpedo dividers and bow dividers 217
6105 MountingofStrawDividers 218
6106 Adjustment of Torpedo Divider 218
611 Fixed Fingers 219
611 1 Fitting of fixed table auger fingers 219
611 2 Using Fixed Table Auger Fingers 219
611 3 High Table Sides 219
612 Main crop elevator 221
6121 Elevator Chain 221
6122 Transmission for Table 221
6123 Stone Trap 222
6 Challenger 6548 – 6588 – EAME
D3161100M4 -SIN 580010001
c::’~ Table of contents
6124 Initial Adjustment of Cutting Height Indication 223
7 Operation of Table and Threshing Unit 225
7 1 Safety precautions 227
711 Safety Precautions, Operation of Machine and Cutting Table 227
7 2 Operation of Table 229
721 Table Height and Table Automatic Control 229
722 Cutting Height Control 230
723 Field Pressure Control 231
724 Preset cutting height 232
725 Auto Level Table 232
726 Table Engagement – Emergency Stop 233
7 3 Threshing Unit Transmission 234
731 Threshing unit engagement 234
732 Cylinder Variator235
733 Turning Tool for Cylinder 235
7 4 Concave Setting, Electrically Adjustable 236
741 Operation of Concave 236
742 Concave Setting 236
7 5 Threshing 238
751 Concave filler plates 238
752 Straw walkers 238
753 Rear beater curtain 239
7 6 Straw Chopper and Spreader Hood 240
761 Straw chopper 240
762 Adjustment of Spreader Hood 242
763 Counter Knives and Cross Bar 243
764 Replacement of Knives 245
77 Fanning Mill and Sieves 246
771 Fanning mill 246
772 Shaker shoe 246
773 Shaker Shoe with Electrical Sieves 247
774 Manual Adjustment of Sieves 247
775 Cleaning of Sieves and Main Grain Pan 248
776 Cleaning the Sieves 249
777 Shaker Shoe Light 251
778 Special sieves 251
7 8 Internal Grain Transport 252
781 Auger Housing/Elevators 252
782 Returns thresher 252
783 Tank filling auger 253
784 Grain tank 254
785 Unloading auger 256
786 Unloading Auger Clutch 257
787 Unloading tube 258
7 9 Rotary Separator 259
791 Adjusting the revolutions 259
792 Concave setting 260
7 10 Straw hood 261
7101 Alarm switch for straw hood blocked 261
7102 Light in straw hood 262
7 11 Chaff spreader 263
711 1 Setting 263
7 12 Maxi Spreader 265
7 121 Operation and Adjustment 265
7122 Adjustment of Sensors 266
7 13 Maize Threshing 267
7131 Maize Threshing in General267
7 132 Attachment of Maize Header 267
7133 Area measuring 268
7134 Main crop elevator 268
7135 Concave/Initial Settings 269
Challenger 6548 · 6588 · EAME
D3161100M4 – SIN 580010001
7
Table of contents
7136 Threshing cylinder 269
7137 Rotary Separator 269
7138 Shaker shoe 270
7139 Straw walkers 270
71310 Bottom auger cover plate 271
71311 Scrapers 271
71312 Rear beater curtain 271
7 1313 Straw chopper 272
71314 Maxi Spreader 272
7 14 Harvest settings 273
7141 Harvest charts and settings 273
7 15 Threshing 275
7151 Threshing Directions 275
8 Transmissions 277
81 Safety precautions279
811 Safety Precautions, Transmissions 279
82 Adjustment of Transmissions 280
821 General 280
822 Threshing unit clutch 280
823 Hydrostatic transmission 281
83 Transmissions 282
831 Rear beater 282
832 Crop Elevator and Table 282
833 Straw chopper 283
834 Threshing cylinder 283
835 Unloading auger 284
836 Shaker Shoe and Chaff Spreader Counter Drive, and Straw Walker Drive 285
837 Filling and Returns System Countershaft 286
838 Returns Elevator and Returns Thresher 286
839 Tank Filling Elevator and Tank Filling Auger 287
8310 Dust aspirator 287
8311 Rotary screen 288
8312 Fanning mill 289
8313 Rotary Separator 289
8314 Alternator and Fan 290
8315 Climate control 290
84 Transmission Diagrams 291
841 Transmission Diagram, Left-Hand Side 291
842 Transmission Diagram, Right-Hand Side 293
9 Hydraulics 295
91 Safety precautions297
911 Safety Precautions, Hydraulic System 297
92 Hydraulic System 298
921 Hydraulic system, standard combine 298
922 Hydraulic System, Four-Wheel Drive 299
93 Oil change 300
931 Draining and refilling hydraulic oil 300
94 Filter Change 301
941 Filter change in general 301
942 Return Oil Filter301
943 Storage of Hydraulic System 302
95 Auxiliary Hydraulics 303
951 Auxiliary hydraulics in general 303
952 Functions and Auxiliary Hydraulics 303
953 Reel Adjustment Fore/Aft – Up/down 303
96 Hydraulic diagrams 304
961 Hydraulics Diagram, Standard Combine 304
962 Hydraulics Diagram for Chaff Spreader 307
963 Hydraulics diagram for Maxi Spreader 308
B Challenger 6548 – 6588 – EAME
D3161100M4 -SIN 580010001
Table of contents
10 Maintenance 311
101 Safety precautions 313
1011 Safety Precautions, Maintenance 313
102 Undercarriage 315
1021 Undercarriage in general315
1022 Wheel Nut Torques 315
1023 Tyre Pressure 315
103 Lubrication Intervals 317
1031 Lubrication chart, time intervals 317
1032 Lubrication chart, right- and left-hand side 320
1033 Lubrication chart, main crop elevator and front axle 322
1034 Lubrication points, left-hand machine side 323
1035 Lubrication points, right-hand machine side 336
1036 Lubricants and Operating Fluids 348
1037 Preliminary Service Inspections 349
1038 Maintenance Required 350
104 Oil Change, Gear 352
1041 Gearbox 352
1042 Final drives 352
1043 Right-angle gear for returns thresher 353
105 Climate control 354
1051 Diagram for Climate Control System 354
1052 Maintenance 354
106 Cleaning and Off-Season Storage 355
1061 Cleaning 355
1062 Off-season Storage356
1063 Storage of Engine, Fuel System and Hydraulic System 357
1064 Periodical Start-Up 357
1065 Removal of Crop Elevator 358
1066 Removal of Elevator Chains 358
1067 After Off-Season Storage 358
107 Adjustment of Brakes 359
1071 Adjustment of Foot Brakes, Disc Brakes 359
1072 Adjustment of Parking Brake 359
11 Electrical System 361
111 Safety precautions 363
1111 Safety Precautions, Electric System 363
112 Electrical System 364
1121 Charging system 364
1122 Electric Boxes and Main Switch 365
1123 External connectors 12V 366
113 Electro-Hydraulic System 368
1131 Electro-Hydraulic System in general 368
114 Key to Signatures for Wiring Harness 369
1141 Wire Codes 369
1142 Component Codes 369
115 Overview, Electric Box and Cab 370
1151 Position of Connectors in Electric Boxes 370
1152 Fuses and Relays, Electric Box and Cab 371
116 Wiring diagrams 373
11 61 Key to symbols 373
11 62 Diagrams overview 374
1163 Fuse Ratings 374
1164 Components 375
1165 Wiring diagrams 383
12 Specifications 397
121 Specifications 399
1211 Dimensions and specifications 399
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