Challenger МТ500E Series MT 555E MT 565E MT 575E MT 585E MT 595E TechStar CVT Operator’s Manual – PDF DOWNLOAD
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Challenger МТ500E Series MT 555E MT 565E MT 575E MT 585E MT 595E TechStar CVT Operator’s Manual – PDF DOWNLOAD
Operator’s Manual :
- The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
- Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.
IMPORTANT:
- This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
- lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.
TABLE OF CONTENTS:
Challenger МТ500E Series MT 555E MT 565E MT 575E MT 585E MT 595E TechStar CVT Operator’s Manual – PDF DOWNLOAD
1 Safety instructions and safety points – Warranty 11
1 1 lntroduction 13
1 1 1 lntroduction – Safety instructions 1 3
1 2 Safety – Symbols and terms 15
1 2 1 Safety- Symbols and terms 1 5
1 3 Safety decals and instructions 16
1 3 1 Checking and replacing the safety decals and instructions 1 6
1 3 2 Presentation and location of the safety decals and instructions 1 7
1 4 General safety instructions 22
1 4 1 Awareness of the safety instructions and symbols 22
1 4 2 Operator familiarity in the use of the tractor 22
1 4 3 Filling the fuel tank 23
1 4 4 Mounting and dismounting the operator’s seat 23
1 4 5 Mandatory procedure before dismounting the tractor 24
1 5 Special safety instructions for preparing the tractor for use 25
1 5 1 Protective clothing 25
1 5 2 Activated carbon filter information 25
1 5 3 Safety devices and items 28
1 5 4 Checking the tractor 28
1 6 Specific safety instructions for starting the tractor 30
1 6 1 Protection of persons other than the operator 30
1 6 2 Start up safely 30
1 6 3 Checks to Ье carried out after start-up 31
1 7 Specific safety instructions for using the tractor 32
1 7 1 General instructions 32
1 7 2 Protection of persons other than the operator 33
1 7 3 Overturning 33
1 7 4 Tractor towing 36
1 7 5 Regulatory data on maximum permitted trailed weights 36
1 7 6 Road use 38
1 7 7 Parking brake 39
1 7 8 Power take-off 39
1 7 9 lmplements 40
1 7 1 О Front-end loader 4 2
1 8 Specific safety instructions for servicing the tractor 4 4
1 8 1 Pollution warning to observe when servicing the tractor 4 4
1 8 2 General instructions 4 4
1 8 3 Handling instructions 4 5
1 8 4 Special instructions for cleaning the tractor 4 7
1 9 Protective structures 48
1 9 1 Protective structures – Use and accreditation 4 8
1 9 2 СаЬ 4 8
1 9 3 Seat belt 4 8
1 9 4 lnstructor seat 4 9
1 1 О Warranty 50
1 10 1 General 50
1 10 2 Pre-delivery inspection and commissioning on the user’s premises 50
1 10 3 Warranty procedure 50
1 10 4 Procedure to follow if changing region 50
1 10 5 Servicing during and after the warranty period 5 1
МТ500Е – Maintenance
АСТОО20710
ТаЬ/е of contents
1 10 6 California emission control warranty statement 5 1
1 10 7 Emission reduction warranty statement for the United States and Canada 5 4
2 Maintenance 59
2 1 Service guide 63
2 1 1 Service guide 6 3
2 2 СаЬ 67
2 2 1 Air conditioning system: condenser 6 7
2 2 2 Air-conditioning system: Checking the air conditioning system 6 7
2 2 3 СаЬ air filter 6 7
2 2 3 1 Standard-roof air filter: Procedure 6 7
2 2 4 СаЬ attachment 6 8
2 2 5 Windscreen washer 6 8
2 3 Engine 70
2 3 1 Recommended products 70
2 3 2 Fuel 70
2 3 3 Biodiesel fuel 7 2
2 3 4 AdBlue ™ о г DEF 74
2 3 5 6-cylinder SisuDiesel engine 74
2 3 6 Engine oil level check 75
2 3 6 1 Procedure 75
2 3 7 Draining the engine oil 7 6
2 3 8 Replacing the engine oil filter 7 7
2 3 9 Draining the DEF 7 7
2 3 9 1 Procedure 77
2 3 1 О Replacing the AdBlue ™ ог DEF filter 78
2 3 10 1 Procedure 78
2 3 1 1 Fuel system: Fuel prefilter 81
2 3 1 1 1 Draining the water: Procedure 8 2
2 3 1 1 2 Replacing the filter element: Frequency 8 2
2 3 1 1 3 Replacing the filter element: Procedure 8 2
2 3 1 2 Fuel system: fuel filter 8 2
2 3 1 3 Checking and cleaning the fuel cooler 8 3
2 3 1 4 Fuel system: Water separator prefilter 8 3
2 3 14 1 Procedure for draining the water 8 4
2 3 14 2 Replacing the filter element: Frequency 8 4
2 3 14 3 Replacing the filter element: Procedure 8 4
2 3 1 5 Fuel system: Ьleeding 8 4
2 3 1 6 Fuel system: lnjector pump, regulator and injectors 8 5
2 3 1 7 Fuel system: 3rd generation T 4F SCR engine injection 8 5
2 3 1 8 Air filter 8 5
2 3 1 8 1 Cleaning and replacement of the main filter: Procedure 8 5
2 3 1 8 2 Cleaning and replacement of the secondary filter: Procedure 8 6
2 3 19 Cooling system 8 7
2 3 19 1 Checking the level and quality of the coolant 8 7
2 3 19 2 Filling to top up the coolant level 8 7
2 3 19 3 Draining the cooling system 8 8
2 3 19 4 Cleaning the radiator: Frequency 8 8
2 3 19 5 Procedure for cleaning the radiator 8 8
2 3 2 0 Check and replace the main fan/alternator Poly-V belt 89
2 3 2 0 1 Procedure for tensioning the Poly-V main belt 89
2 3 2 0 2 Procedure for replacing the Poly-V main belt 90
2 3 2 1 Check and replace the air conditioning/alternator Poly-V accessories belt 90
2 3 2 1 1 Tension of the Poly-V accessories belt 90
2 3 2 1 2 Replacing the Poly-V accessory belt 91
2 3 2 2 Check and replace the air compressor (pneumatic braking) Poly-V accessories
belt 91
МТ500Е – Maintenance
АСТОО20710
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2 3 2 2 1 Tension of the Poly-V accessories belt 9 2
2 3 2 2 2 Replacing the Poly-V accessory belt 9 2
2 4 Transmission 93
2 4 1 Recommended products 9 3
2 4 2 Checking the transmission oil level 9 3
2 4 2 1 Procedure 9 3
2 4 3 Draining the transmission oil 94
2 4 3 1 Procedure 94
2 4 4 Filtering the transmission hydraulic system 9 5
2 4 4 1 Procedure for replacing the filter strainer 9 5
2 4 4 2 Replacing the high-pressure filter: Frequency 9 5
2 4 4 3 Procedure for replacing the high-pressure filter 9 5
2 4 5 Checking the level o f the геаг final drive units 9 5
2 4 5 1 Procedure 96
2 4 6 Draining the геаг final drives 96
2 4 6 1 Procedure 96
2 4 7 Checking and cleaning the transmission oil cooler 96
2 4 8 Lu bricating the геаг РТО shaft 97
2 5 Auxiliary hydraulics 98
2 5 1 Recommended products 9 8
2 5 2 Checking the auxiliary hydraulic system oil level 9 8
2 5 2 1 Procedure 9 8
2 5 3 Draining the auxiliary hydraulic system 99
2 5 3 1 Procedure 99
2 5 4 Filtering the auxiliary hydraulic system 100
2 5 4 1 Replacing the 1 5-micron return filter: Frequency 10 1
2 5 4 2 Replacing the 1 5-micron return filter: Procedure 10 1
2 5 4 3 Replacing the breather: Frequency 10 1
2 5 4 4 Replacing the breather: Procedure 10 2
2 6 Brakes 103
2 6 1 Recommended products 10 3
2 6 2 Checking the regulator filter 10 3
2 6 3 Bleeding the brake system 10 3
2 6 4 Compressed air system protection 10 4
2 6 4 1 Procedure 10 4
2 7 Front power take-off 106
2 7 1 Recommended products 10 6
2 7 2 Checking and cleaning the oil cooler of the front РТО 10 6
2 7 3 Draining oil 10 6
2 7 3 1 Procedure 10 6
2 7 4 Lu bricating the front РТО shaft 10 7
2 8 Front axle and steering 108
2 8 1 Recommended products 10 8
2 8 2 4-wheel drive front axle: Checking the front axle beam oil level 10 8
2 8 2 1 Procedure 10 8
2 8 3 4- wheel drive front axle: Draining the front axle beam oil 10 8
2 8 3 1 Procedure 10 8
2 8 4 4- wheel drive front axle: Checking the oil level in the final drives 109
2 8 4 1 Procedure 109
2 8 5 Draining the oil from the final drives of the 4- wheel drive front axle 109
2 8 5 1 Procedure 109
2 8 6 Lu brication of the 4- wheel drive front axle 11 О
2 9 Rear linkage 111
2 9 1 Recommended products 1 1 1
2 9 2 Lu bricating the linkage shaft 1 1 1
2 9 2 1 Procedure 1 1 1
2 9 3 Lu bricating the three-point linkage 1 1 1
МТ500Е – Maintenance
АСТОО20710
ТаЬ/е of contents
2 10 Front linkage 114
2 10 1 Recommended products 114
2 10 2 Lubricating the front linkage 114
2 11 Electrical equipment 116
2 11 1 Batteries 116
2 11 2 Alternator 116
2 11 3 Power socket (ASAE) 117
2 11 4 Adjusting the headlights 118
2 11 5 Fuse Ьох description 118
2 11 6 Battery isolator 13 0
2 12 Pressure washing 132
2 12 1 Pressure washing 13 2
2 13 Storing your tractor 133
2 13 1 Storing your tractor 13 3
2 13 2 Storing DEF 13 3
2 14 Faults and solutions 134
2 14 1 General tаЫе of faults 13 4
2 14 2 lndicator light panel 137
2 14 3 lndication of faults 14 2
2 14 4 Description of error code format 14 4
2 14 5 lnstrument panel error codes TechStar СVТ 14 6
2 14 6 SisuDiesel Tier 4f engine error codes 14 7
2 14 7 TechStar СVТ transmission error codes 162
2 14 8 Front axle error codes TechStar СVТ 165
2 14 9 Rear power take-off error codes TechStar СVТ 166
2 14 1О Error codes for the high-pressure braking 168
2 14 11 Rear linkage error codes 168
2 14 12 Front power lift error codes 169
2 14 13 Armrest error codes 170
2 14 14 Hydraulic valve error codes 171
2 14 15 Air conditioning error codes 172
2 14 16 Error codes of the keypad in the pillar 174
2 14 17 Suspended саЬ error codes 175
З Technical specifications 177
З 1 General specifications 179
3 1 1 Model МТ555Е TechStar СVТ 179
3 1 2 Model МТ565Е TechStar СVТ 180
3 1 3 Model МТ575Е TechStar СVТ 181
3 1 4 Model МТ585Е TechStar СVТ 182
3 1 5 Model МТ595Е TechStar СVТ 183
З 2 СаЬ 185
3 2 1 Noise levels (dB(A)) 185
3 2 2 Level of vibration felt through the seat 185
З З Engine 186
3 3 1 Engine specifications 186
3 3 2 Fuel system and air filter 187
3 3 3 Cooling 187
3 3 4 Tightening torques 187
З 4 Transmission 188
3 4 1 Forward speed for all models with TechStar СVТ transmission 188
3 4 2 Gearbox 188
3 4 3 Final drives 188
3 4 4 Rear differential lock 188
З 5 Brakes 189
3 5 1 Brake system technical specifications 189
МТ500Е – Maintenance
АСТОО20710
ТаЬ/е of contents
3 5 2 Regulatory data оп maximum permitted trailed weights 1 89
3 6 Front axle and steering 191
3 6 1 Four-wheel drive front axle 191
3 6 2 Steering 191
3 7 Power take-off 192
3 7 1 Specifications 192
3 7 2 Tightening torques 193
3 8 Linkage 194
3 8 1 Front linkage 194
3 8 2 Rеаг linkage 194
3 9 Auxiliary hydraulics 195
3 9 1 Hydraulic system 195
3 1 О Electrical equipment 196
3 10 1 Electrical equipment technical specifications 196
3 10 2 Lighting – Layout of components 196
3 11 Wheels and tires 197
3 11 1 Rims 197
3 11 2 Tires 197
3 11 3 Tires, front/rear compati bility 197
3 1 1 4 Tightening torques 197
3 12 Capacities and dimensions 199
3 12 1 Capacities 199
3 12 2 Dimensions and weights 2 00
3 12 3 Attachment points: Tech Star СVТ models without front linkage 2 0 5
3 12 4 Attachment points: Tech Star СVТ models with 5 t lmperial front linkage: 2 0 6
4 Accessories 209
4 1 СаЬ 211
4 1 1 СаЬ accessories 2 1 1
4 2 Engine 212
4 2 1 Engine accessories 2 1 2
4 3 Power take-off 21з
4 3 1 Ро wег take-off accessories 2 1 3
4 4 Linkage 214
4 4 1 Linkage accessories 2 1 4
4 5 Auxiliary hydraulics 215
4 5 1 Auxiliary hydraulics accessories 2 1 5
4 6 Wheels and tires 216
4 6 1 Wheels and tires accessories 2 1 6
5 Appendix 217
5 1 Conversion tаЫе 219
5 1 1 Conversion tаЫе 2 19
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