Challenger МТ500E Series МТ 555Е МТ 565Е МТ 575Е МТ 585Е МТ 595Е TechStar CVT Deluxe and Premium versions Operator’s Manual – PDF DOWNLOAD
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Challenger МТ500E Series МТ 555Е МТ 565Е МТ 575Е МТ 585Е МТ 595Е TechStar CVT Deluxe and Premium versions Operator’s Manual – PDF DOWNLOAD
Operator’s Manual :
- The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
- Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.
IMPORTANT:
- This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
- lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.
TABLE OF CONTENTS:
Challenger МТ500E Series МТ 555Е МТ 565Е МТ 575Е МТ 585Е МТ 595Е TechStar CVT Deluxe and Premium versions Operator’s Manual – PDF DOWNLOAD
1 Tractor identification 11
1 1 Locating serial numbers 13
1 1 1 Locating serial numbers 1 3
1 2 Your tractor identification details 15
1 2 1 Your tractor identification details 1 5
2 Safety instructions and safety points – Warranty 17
2 1 lntroduction 19
2 1 1 lntroduction – Safety instructions 1 9
2 2 Safety – Symbols and terms 21
2 2 1 Safety- Symbols and terms 2 1
2 3 Safety decals and instructions 22
2 3 1 Checking and replacing the safety decals and instructions 2 2
2 3 2 Presentation and location of the safety decals and instructions 2 3
2 4 General safety instructions 28
2 4 1 Awareness of the safety instructions and symbols 2 8
2 4 2 Operator familiarity in the use of the tractor 2 8
2 4 3 Filling the fuel tank 2 9
2 4 4 Mounting and dismounting the operator’s seat 2 9
2 4 5 Mandatory procedure before dismounting the tractor 30
2 5 Special safety instructions for preparing the tractor for use 31
2 5 1 Protective clothing 31
2 5 2 Activated carbon filter information 31
2 5 3 Safety devices and items 34
2 5 4 Checking the tractor 34
2 6 Specific safety instructions for starting the tractor 36
2 6 1 Protection of persons other than the operator 36
2 6 2 Start up safely 36
2 6 3 Starting the tractor with jump start саЫеs 37
2 6 4 Checks to Ье carried out after start-up 38
2 7 Specific safety instructions for using the tractor 39
2 7 1 General instructions 39
2 7 2 Protection of persons other than the operator 40
2 7 3 Overturning 40
2 7 4 Tractor towing 4 3
2 7 5 Regulatory data on maximum permitted trailed weights 4 3
2 7 6 Road use 4 5
2 7 7 Parking brake 4 6
2 7 8 Power take-off 4 6
2 7 9 lmplements 4 7
2 7 10 Front-end loader 4 9
2 8 Specific safety instructions for servicing the tractor 51
2 8 1 Pollution warning to observe when servicing the tractor 5 1
2 8 2 General instructions 5 1
2 8 3 Handling instructions 5 2
2 8 4 Special instructions for cleaning the tractor 5 4
2 9 Protective structures 55
2 9 1 Protective structures – Use and accreditation 5 5
2 9 2 СаЬ 5 5
2 9 3 Seat belt 5 5
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ТаЬ/е of contents
2 9 4 lnstructor seat 5 6
2 1 О Warranty 57
2 10 1 General 5 7
2 10 2 Pre-delivery inspection and commissioning оп the user’s premises 5 7
2 10 3 Warranty procedure 5 7
2 10 4 Procedure to follow if changing region 5 7
2 10 5 Servicing during and after the warranty period 5 8
2 10 6 California emission control warranty statement 5 8
2 10 7 Emission reduction warranty statement for the United States and Canada 6 1
3 Usage 65
3 1 Operator environment 69
3 1 1 Steering console 6 9
3 1 2 lnstrument panel 70
3 1 3 Control unit 76
3 1 4 Pedals 77
3 1 5 Steering wheel 77
3 1 6 Operator presence detector 7 8
3 1 7 A utomatic adjustment pneumatic seat 81
3 1 8 lnstructor seat 87
3 1 9 Right-hand console 8 8
3 1 О1 Command Control Armrest 8 8
3 1 11 Right-hand pillar 9 0
3 1 12 Left-hand console 9 1
3 1 13 Upper console 9 2
3 1 14 Manual air conditioning 9 3
3 1 15 Automatic air conditioning 9 7
3 1 16 Additional heater 10 4
3 1 17 Accessories sockets 10 4
3 1 1 8 Emergency exits 10 6
3 1 19 Sun visor 10 6
3 1 2 0 Wheel chock(s) (optional) 10 7
3 2 Setup and lnformation Screen control screens оп the instrument
panel 109
3 2 1 Using the Setup and lnformation Screen 10 9
3 2 2 Setup and lnformation screens 1О1
3 3 Body 12з
3 3 1 Opening the bonnet 12 3
3 3 2 Adjusting the external rear-view mirrors 12 3
3 3 2 1 Positioning the arms 12 3
3 3 2 2 Rear-view mirror with manual adjustment 12 4
3 3 2 3 Adjusting the arm extensions (depending оп model) 12 4
3 3 2 4 Rear-view mirror with electric adjustment 12 4
3 3 3 Adjusting the left-hand step 12 5
3 4 Engine 121
3 4 1 Running-in 12 7
3 4 2 Filling with fuel 12 7
3 4 3 Start switch 12 9
3 4 4 Start-up 129
3 4 5 Starting the Tier 4F/Stage IV SCR Т echnology engine in cold weather 13 0
3 4 6 lnformation оп the different operating modes of the Tier 4F/Stage IV SCR
Technology engine 13 2
3 4 7 Stopping the engine 13 7
3 4 8 Engine speed 13 7
3 4 9 Storing engine speeds 13 9
3 5 Transmission 141
3 5 1 Presentation of the different driving modes 14 1
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3 5 2
3 5 3
3 5 4
3 5 5
3 5 6
3 5 7
3 5 8
ТаЬ/е of contents
Clutch function 14 1
PowerShuttle 14 3
Setting start-up speeds 14 5
3 5 4 1 Start speeds 14 5
Storage of forward speeds 14 6
Engine underspeed supervisor 14 8
Lever mode 14 8
Pedal mode 15 0
3 5 8 1 Pedal Mode in winter conditions (on frozen ог snow-covered ground) 15 3
3 5 9 Self-propelled mode 15 3
3 5 О1 Road mode (Hare)/ Field mode (Tortoise) 15 4
3 5 11C hanging forward speed 15 5
3 5 12 Tractor towing 15 6
3 5 12 1 Towing procedure: 15 6
3 5 13 Tractor limp home mode 15 7
3 5 14 Forward speed calibration 16 0
3 6 Brakes 162
3 6 1 Brake pedals 162
3 6 2 Hydraulic trailer brake 162
3 6 3 Pneumatic trailer brake 16 3
3 6 4 Electromechanically controlled brake on the steering column (Parklock) 1 6 4
3 6 4 1 Parklock engaged 1 6 4
3 6 4 2 Disengagement o f the Parklock 16 5
3 6 4 3 Manual disengagement of the Parklock 16 5
3 6 5 Parking brake 16 6
3 7 Steering 168
3 7 1 Steering 16 8
3 8 Front axle 171
3 8 1 Four-wheel drive front axle 171
3 8 2 Suspended front axle 172
3 8 3 PermissiЫe load on the front axle 174
3 9 Differential lock 177
3 9 1 Differential lock 177
3 10 Power take-off 179
3 10 1 Front power take-off 179
3 10 2 Rear power take-off (РТО) 179
3 10 2 1 Selecting the power take-off speed 1 80
3 10 2 2 Engaging РТО in manual mode: 1 8 1
3 10 2 3 Engaging РТО in automatic mode: 1 8 1
3 10 3 Economy РТО 1 82
3 10 4 Changing the flanged shaft 1 83
3 10 4 1 Changing the shaft 1 83
3 10 5 РТО external control 1 84
3 10 6 Power take-off electronic controls 1 84
3 10 7 Power take-off protection 1 85
3 11 Linkage 187
3 11 1G eneral 1 87
3 1 1 2 Rear linkage electronic controls 1 8 8
3 1 1 3 Rear linkage operation 1 89
3 1 1 4 Rear linkage external controls 19 4
3 1 1 5 Front linkage 19 5
3 1 1 6 Тор link 19 9
3 11 7B ottom links 2 02
3 11 8 Lift rods 2 0 3
3 11 9 Stabilizers 2 0 4
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3 1 1 9 1 Stabilizers with manual telescopic adjustment 2 0 4
3 1 1 9 2 Automatic stabilizers 2 0 6
ТаЬ/е of contents
3 11 9 3 StaЬilizers with shoes 2 0 6
3 11 О1 Ball joint support 2 07
З 12 Towing equipment 208
3 12 1 General 2 0 8
3 12 2 SAE standard 2 0 9
3 12 2 1 Fitting the swinging drawbar 2 12
3 12 2 2 Hitching ап attachment 2 13
3 12 2 3 Modifying the clevis оп the category 3 Ьаг 2 13
3 12 3 Three-point linkage: Ouick linkage hitch 2 13
3 12 3 1 Fitting 2 14
3 12 3 2 Transformation to category 3N 2 15
З 13 Auxiliary hydraulics 216
3 13 1 General 2 16
3 13 2 Description of hydraulic couplers оп Closed Сепtег system (Load Sensing) 2 16
3 13 3 Use of hydraulic couplers оп Closed Сепtег system (Load Sensing) 2 1 8
3 13 4 Auxiliary hydraulics locking/unlocking 22 4
3 13 5 Hydraulics control lever 22 5
3 13 6 Description апd use of the саЬ controls 22 6
3 13 7 D escription апd use of the external controls 2 3 3
3 13 8 Setting flow rates апd time delay 2 3 3
3 13 9 Emergency manual spool valve control 2 3 5
З 14 Standard front-end loader function 236
3 14 1 Front-end loader 2 3 6
3 14 2 Layout of components 2 3 6
3 14 3 Standard front-end loader соп п есtiоп 2 3 7
3 14 4 Using the electric joystick of the standard front-end loader 2 3 8
3 14 4 1 Joystick functions for the standard front-end loader 2 3 8
3 14 4 2 Floating position with the standard front-end loader 2 3 9
3 14 4 3 Displaying the flow rates of the standard front-end loader 2 3 9
3 14 4 4 Arm suspension оп the standard front-end loader 2 4 1
3 14 4 5 Locking апd unlocking standard front-end loader accessories 2 4 1
3 14 4 6 Standard front-end loader/engine speed automation 2 4 2
3 14 4 7 3rd апd 4th functions of the standard front-end loader 2 4 2
3 14 4 8 Automatic shaking function of the standard front-end loader implement 2 4 3
З 15 Front-end loader function with 3rd function option 244
3 15 1 Front-end loader 2 4 4
3 15 2 Layout of components 2 4 4
3 15 3 Front-end loader соп п есtiоп with 3rd function option 2 4 5
3 15 4 Using the front-end loader electric joystick with the 3rd function option 2 4 6
3 15 4 1 Joystick functions for the front-end loader with the 3rd function option 2 4 6
3 15 4 2 Floating position of the front-end loader with the 3rd function option 2 4 7
3 15 4 3 Displaying the front-end loader flow rates with the 3rd function option 2 4 7
3 15 4 4 Arm suspension оп the front-end loader with the 3rd function option 2 4 9
3 15 4 5 Locking апd unlocking front-end loader accessories with the 3rd function
option 2 4 9
3 15 4 6 Front-end loader/engine speed automation with the 3rd function option 2 5 0
3 15 4 7A utomatic shaking function for the front-end loader implement with the
3rd function option 2 5 0
3 15 5 Unhitching the front-end loader with the 3rd function option 2 5 0
З 16 Lighting 252
3 16 1 Маiп lighting control module 2 5 2
3 1 6 2 Work lights module 2 5 3
3 1 6 3 Direction indicators 2 5 4
З 17 Suspended саЬ 258
3 17 1S uspended саЬ 2 5 8
З 18 Front tires and track widths 261
3 1 8 1 Wheel studs 2 6 1
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3 1 8 2 lnstallation points of the axle stands 2 6 1
3 1 8 3 Adjusting the front wheel track width 2 62
3 1 8 4 Adjusting the 4WD front axle stops 2 6 5
3 1 8 4 1 Fitting the oscillation stops 2 6 5
3 1 8 4 2 Adjusting the steering angle 2 6 5
3 1 8 4 3 Toe-in check 2 6 6
3 1 8 4 4 Adjusting the front fenders Adjusting the lateral position of the fender
on the support (two adjustments аге possiЬle) 2 6 6
3 1 8 4 5 Adjusting the front fenders Shoe side adjustment on the front axle 2 6 7
3 1 8 4 6 Adjusting the front fenders Adjusting the height of the support on the
shoe 2 6 7
3 1 8 5 Tires 2 6 7
3 1 8 6 Тiге pressures 2 6 7
3 19 Rear tires and track widths 268
3 19 1 Wheel studs 2 6 8
3 19 2 lnstallation points of the axle stands 2 6 8
3 19 3 Rеаг track width with flanged shafts 2 6 9
3 19 4 Rеаг track width with short straight shafts 2 7 1
3 19 5 Rеаг track width with long straight shafts 2 74
3 19 6 Adjusting the геаг wheel track width 2 7 6
3 19 6 1 Adjustment of wheel position on the straight shaft 2 77
3 19 6 2 Adjustment of wheel position on the straight shaft 2 77
3 20 Dual wheels 279
3 2 0 1 Dual wheels 2 79
3 2 0 2 lnstallation points of the axle stands 2 80
3 2 0 3 Dual геаг wheel track width with short straight shafts 2 8 1
3 2 0 4 Dual геаг wheel track width with long straight shafts 2 86
3 21 Ballast 292
3 2 1 1 Liquid ballasting 2 9 2
3 2 1 2 Front-end weight 2 9
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