CAT SU488 L Scoop Operation and Maintenance Manual BI002292 – PDF
CAT SU488 L Scoop Operation and Maintenance Manual BI002292
CAT Scoop HiPAC 10 Controller Operation and Troubleshooting Manual
CAT Scoop 5, 6, 8, 10, 12, AND 14 BATTERY CHARGERS OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING, PARTS AND SERVICE GUIDE MANUAL
CAT Scoop Mine Power Storage Batteries Installation, Use Maintenance and Repair Manual
FILE DETAILS:
CAT SU488 L Scoop Operation and Maintenance Manual BI002292 – PDF DOWNLOAD
Language : English
Pages :372
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
CAT SU488 L Scoop Operation and Maintenance Manual BI002292 – PDF DOWNLOAD
CAT SU488 L Scoop Operation and Maintenance Manual BI002292
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 6
General rules: 2 6
Storage and transport 2 7
Pre-start inspection 2 7
Installation and start-up 2 8
Operation 2 8
Stopping 2 9
Maintenance and repair 2 9
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units, dimensions, and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the SU488 L 5 3
Who is allowed to operate the SU488 L 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
Hazard zone 5 17
Starting and operating procedures 5 18
Shutdown procedure 5 22
Towing a disabled machine 5 24
Battery change procedure 5 25
Instructions on the maintenance 5 31
Important notes 5 31
Before maintenance 5 31
Critical torque values 5 33
Lubricants, fluids and capacities 5 33
Specific lubrication and maintenance instructions 5 37
Every shift 5 36
Weekly 5 37
Every three months 5 48
Adjustment procedures 5 53
Major maintenance 5 55
Drive motor/gearbox removal and replacement 5 55
Tire/wheel installation procedure 5 57
Troubleshooting procedures 5 61
Hydraulic system (general) 5 62
Brakes 5 65
Hydraulic cylinders 5 67
Hydraulic pump 5 68
Valves 5 70
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
CAT Scoop HiPAC 10 Controller Operation and Troubleshooting Manual
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Repair 2 4
Safety instructions 2 2
General rules 2 2
Storage and transport 2 6
Maintenance and repair 2 7
Overview of the safety instructions 2 9
Chapter 3: Operation 2 9
Chapter 4: Technical data 2 11
3 Operation
Operation 3 3
History 3 3
Innovated motor control 3 3
Basic AC motor operation 3 8
General specifications 3 10
Features 3 11
System components 3 15
Power connection 3 15
VFD control hard inputs/outputs 3 16
Configuration chart 3 32
Control system operation 3 33
Controller start-up 3 33
Traction braking 3 34
Neutral braking 3 34
Direction braking 3 34
Deceleration braking 3 34
Drivability profiles 3 35
Circuit breaker close timer feature 3 35
Pump cutback timer feature 3 35
Payload counter feature 3 35
Motor encoder 3 36
Roll-off parameter 3 36
Steer feature (800 series machines only) 3 36
Traction control algorithm 3 38
Display 3 39
Troubleshooting 3 49
Fault information codes 3 49
Led fault information flash codes 3 59
Test measurements 3 63
Motors 3 67
Adjustments 3 73
Adjustable parameters 3 73
Parts replacement 3 81
Removal and installation of VFDs 3 81
4 Technical data
Technical data 4 3
Tightening torques 4 3
5 For your information
For your information 5 3
Our service 5 3
Service address 5 3
Rebuild facility address 5 4
CAT Scoop 5, 6, 8, 10, 12, AND 14 BATTERY CHARGERS OPERATION,PREVENTIVE MAINTENANCE,TROUBLESHOOTING, PARTS AND SERVICE GUIDE MANUAL
PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
LOCATION 7
PRE-START 7
STARTING 7
MAINTENANCE 8
PERSONAL PRECAUTIONS 8
THEORY OF OPERATION FERRORESONANT DESIGN 11
INTRODUCTION 13
GENERAL 13
RATINGS AND SPECIFICATIONS 15
OUTPUT RATINGS 15
INPUT RATINGS 15
TYPICAL ELECTRICAL SPECIFICATIONS 15
STANDARD FEATURES 16
OPTIONAL GROUND INTEGRITY 16
ENVIRONMENTAL RATINGS 17
INSTALLATION INFORMATION 19
MINIMUMWIRE SIZES 19
ELECTRICAL CONNECTIONS & FIELDWIRING 19
OPERATION 21
START UP (ELECTRONIC TIMER) 21
ADJUSTMENTS 21
CIRCUIT OPERATION 21
TROUBLESHOOTING 23
GENERAL INSPECTION 23
SERVICE INFORMATION 23
SYMPTOMS AND CAUSES 24
GROUND AND SHORT CIRCUIT TEST 24
TROUBLESHOOTING AND REPLACING POWER SILICON DIODES 25
CHECKING CAPACITORS 25
CAT Scoop Mine Power Storage Batteries Installation, Use Maintenance and Repair Manual
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
Storage and transport 2 7
Pre-start inspection 2 8
Operation 2 8
Maintenance and repair 2 9
Battery hazards 2 10
Safety procedures 2 11
Federal standards 2 11
While handling batteries 2 11
While charging batteries 2 12
While handling acids 2 13
While servicing or repairing batteries 2 14
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 15
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage methods 3 3
Charged and wet batteries 3 3’
Charged and dry batteries 3 3
Transport 3 4
Load units 3 4
Shipment 3 4
Unpacking upon receipt 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
5 Operation
Operation 5 3
Definitions 5 3
Descriptions and construction 5 3
Charging 5 7
Principles of operation 5 11
Fundamentals of cycling 5 11
Ampere-hour capacity 5 12
Voltage 5 12
Rated capacity 5 12
Sulfation 5 13
Operating cycle 5 13
Service life 5 13
Temperature 5 13
Preparation for use 5 15
Establishing battery requirements 5 15
Acid to water proportions 5 15
Charged and wet batteries 5 15
Instructions on the maintenance 5 17
Important notes 5 17
General 5 17
Specific maintenance instructions 5 19
Every shift 5 19
Weekly 5 21
Monthly 5 22
Annually 5 22
Recordkeeping 5 22
Troubleshooting procedures 5 25
Instructions on the adjustment procedures 5 29
Electrolyte specific gravity 5 29
Restoring a sulfated battery 5 30
Excessive self discharge correction 5 31
Test discharge 5 31
Replacement of parts 5 33
Purging gas 5 33
Removing intercell connectors 5 33
Removing a complete cell 5 34
Removing an element 5 34
Replacing a cell in a battery 5 36
Replacing a cell cover 5 37
Sealing compound and lead bushing design 5 37
Epoxy seal and nut design 5 38
Heat bonded plastic cover-to-jar design 5 38
6 Technical data
Tightening torques 6 3
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
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