Caterpillar C27 C32 Engines Workshop Repair Manual Download
FILE DETAILS:
LANGUAGE:ENGLISH
PAGES:108
DOWNLOADABLE:YES
FILE TYPE:PDF
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Caterpillar C27 C32 Engines Workshop Repair Manual Download
Engine – Remove 4
Engine – Install 6
Fuel Priming Pump – Remove and Install 9
Fuel Filter Base – Remove 10
Fuel Filter Base – Install 10
Fuel Filter and Water Separator – Remove and
Install 11
Fuel Transfer Pump – Remove 12
Fuel Transfer Pump – Install 12
Electronic Unit Injector – Remove 13
Electronic Unit Injector – Install 14
Electronic Unit Injector Sleeve – Remove 15
Electronic Unit Injector Sleeve – Install 16
Turbocharger – Remove 17
Turbocharger – Disassemble 17
Turbocharger – Assemble 18
Turbocharger – Install 18
Exhaust Manifold – Remove and Install 19
Inlet and Exhaust Valve Springs – Remove and
Install 20
Inlet and Exhaust Valves – Remove and Install 22
Inlet and Exhaust Valve Guides – Remove and
Install 23
Inlet and Exhaust Valve Seat Inserts – Remove and
Install 24
Engine Oil Filter Base – Remove 25
Engine Oil Filter Base – Disassemble 26
Engine Oil Filter Base – Assemble 26
Engine Oil Filter Base – Install 27
Engine Oil Cooler – Remove 27
Engine Oil Cooler – Install 28
Engine Oil Pump – Remove 28
Engine Oil Pump – Disassemble 29
Engine Oil Pump – Assemble 29
Engine Oil Pump – Install 30
Water Pump – Remove 31
Water Pump – Disassemble 31
Water Pump – Assemble 32
Water Pump – Install 33
Water Temperature Regulator Housing – Remove and
Install 33
Cooling System Package (Radiator, Aftercooler, Fuel
Cooler) – Remove 35
Cooling System Package (Radiator, Aftercooler, Fuel
Cooler) – Install 36
Aftercooler – Remove 38
Aftercooler – Install 40
Radiator Core – Remove 42
Radiator Core – Install 44
Engine Support (Front) – Remove and Install 45
Gear Group (Rear) – Remove 46
Gear Group (Rear) – Install 48
Flywheel – Remove and Install 49
Crankshaft Rear Seal – Remove 50
Crankshaft Rear Seal – Install 50
Flywheel Housing – Remove and Install 51
Vibration Damper and Pulley – Remove and Install
53
Crankshaft Front Seal – Remove 54
Crankshaft Front Seal – Install 55
Gear Group (Front) – Remove 55
Gear Group (Front) – Install 56
Housing (Front) – Remove 57
Housing (Front) – Install 58
Housing (Rear) – Remove 60
Housing (Rear) – Install 60
Valve Mechanism Cover – Remove and Install 62
Valve Mechanism Cover Base – Remove and
Install 62
Rocker Arm and Shaft – Remove 63
Rocker Arm – Disassemble 64
Rocker Arm – Assemble 64
Rocker Arm and Shaft – Install 65
Cylinder Head – Remove 66
Cylinder Head – Install 68
Camshaft – Remove 71
Camshaft – Install 73
Camshaft Bearings – Remove 76
Camshaft Bearings – Install 76
Engine Oil Pan – Remove and Install 78
Cylinder Liner – Remove 79
Cylinder Liner – Install 79
Piston Cooling Jets – Remove and Install 80
Pistons and Connecting Rods – Remove 81
Pistons and Connecting Rods – Disassemble 82
Pistons and Connecting Rods – Assemble 82
Pistons and Connecting Rods – Install 83
Connecting Rod Bearings – Remove 84
Connecting Rod Bearings – Install 85
Crankshaft Main Bearings – Remove 86
Crankshaft Main Bearings – Install 87
Crankshaft – Remove 88
Crankshaft – Install 90
Bearing Clearance – Check 92
Atmospheric Pressure Sensor – Remove and
Install 93
Camshaft Position Sensor – Remove and Install 93
Crankshaft Position Sensor – Remove and Install 94
Coolant Temperature Sensor – Remove and
Install 95
Engine Oil Pressure Sensor – Remove and Install
96
Fuel Pressure Sensor – Remove and Install 97
Fuel Temperature Sensor – Remove and Install 97
Turbocharger Outlet Pressure Sensor – Remove and
Install 98
Inlet Air Temperature Sensor – Remove and
Install 99
Belt Guard – Remove and Install 99
Fan Guard – Remove and Install 100
Fan – Remove and Install 101
Fan Drive – Remove and Install 102
Electronic Control Module – Remove and Install 103
Alternator – Remove and Install 104
Electric Starting Motor – Remove and Install 105
Index Section
Index 106
INDEX DETAILS:
Caterpillar C27 C32 Engines Workshop Repair Manual Download
Index
A
Aftercooler – Install 40
Installation Procedure 40
Aftercooler – Remove 38
Removal Procedure 38
Alternator – Remove and Install 104
Installation Procedure 104
Removal Procedure 104
Atmospheric Pressure Sensor – Remove and
Install 93
Installation Procedure 93
Removal Procedure 93
B
Bearing Clearance – Check 92
Measurement Procedure 92
Belt Guard – Remove and Install 99
Installation Procedure 100
Removal Procedure 99
C
Camshaft – Install 73
Installation Procedure 73
Camshaft – Remove 71
Removal Procedure 71
Camshaft Bearings – Install 76
Installation Procedure 76
Camshaft Bearings – Remove 76
Removal Procedure 76
Camshaft Position Sensor – Remove and Install 93
Installation Procedure 94
Removal Procedure 93
Connecting Rod Bearings – Install 85
Installation Procedure 85
Connecting Rod Bearings – Remove 84
Removal Procedure 84
Coolant Temperature Sensor – Remove and
Install 95
Installation Procedure 95
Removal Procedure 95
Cooling System Package (Radiator, Aftercooler, Fuel
Cooler) – Install 36
Installation Procedure 36
Cooling System Package (Radiator, Aftercooler, Fuel
Cooler) – Remove 35
Removal Procedure 35
Crankshaft – Install 90
Installation Procedure 90
Crankshaft – Remove 88
Removal Procedure 88
Crankshaft Front Seal – Install 55
Installation Procedure 55
Crankshaft Front Seal – Remove 54
Removal Procedure 54
Crankshaft Main Bearings – Install 87
Installation Procedure 87
Crankshaft Main Bearings – Remove 86
Removal Procedure 86
Crankshaft Position Sensor – Remove and Install 94
Installation Procedure 95
Removal Procedure 94
Crankshaft Rear Seal – Install 50
Installation Procedure 50
Crankshaft Rear Seal – Remove 50
Removal Procedure 50
Cylinder Head – Install 68
Installation Procedure 68
Cylinder Head – Remove 66
Removal Procedure 66
Cylinder Liner – Install 79
Installation Procedure 79
Cylinder Liner – Remove 79
Removal Procedure 79
D
Disassembly and Assembly Section 4
E
Electric Starting Motor – Remove and Install 105
Installation Procedure 105
Removal Procedure 105
Electronic Control Module – Remove and Install 103
Installation Procedure 104
Removal Procedure 103
Electronic Unit Injector – Install 14
Installation Procedure 14
Electronic Unit Injector – Remove 13
Removal Procedure 13
Electronic Unit Injector Sleeve – Install 16
Installation Procedure 16
Electronic Unit Injector Sleeve – Remove 15
Removal Procedure 15
Engine – Install 6
Installation Procedure 6
Engine – Remove 4
Removal Procedure 4
Engine Oil Cooler – Install 28
Installation Procedure 28
Engine Oil Cooler – Remove 27
Removal Procedure 27
Engine Oil Filter Base – Assemble 26
Assembly Procedure 26
Engine Oil Filter Base – Disassemble 26
Disassembly Procedure 26
Engine Oil Filter Base – Install 27
Installation Procedure 27
Engine Oil Filter Base – Remove 25
Removal Procedure 25
RENR9716-02 107
Index Section
Engine Oil Pan – Remove and Install 78
Installation Procedure 78
Removal Procedure 78
Engine Oil Pressure Sensor – Remove and Install 96
Installation Procedure 96
Removal Procedure 96
Engine Oil Pump – Assemble 29
Assembly Procedure 29
Engine Oil Pump – Disassemble 29
Disassembly Procedure 29
Engine Oil Pump – Install 30
Installation Procedure 30
Engine Oil Pump – Remove 28
Removal Procedure 28
Engine Support (Front) – Remove and Install 45
Installation Procedure (Type 1) 46
Installation Procedure (Type 2) 46
Removal Procedure (Type 1) 45
Removal Procedure (Type 2) 46
Exhaust Manifold – Remove and Install 19
Installation Procedure 19
Removal Procedure 19
F
Fan – Remove and Install 101
Installation Procedure 101
Removal Procedure 101
Fan Drive – Remove and Install 102
Installation Procedure 103
Removal Procedure 102
Fan Guard – Remove and Install 100
Installation Procedure 100
Removal Procedure 100
Flywheel – Remove and Install 49
Installation Procedure 49
Removal Procedure 49
Flywheel Housing – Remove and Install 51
Installation Procedure 52
Removal Procedure 51
Fuel Filter and Water Separator – Remove and
Install 11
Installation Procedure 11
Removal Procedure 11
Fuel Filter Base – Install 10
Installation Procedure 10
Fuel Filter Base – Remove 10
Removal Procedure 10
Fuel Pressure Sensor – Remove and Install 97
Installation Procedure 97
Removal Procedure 97
Fuel Priming Pump – Remove and Install 9
Installation Procedure 10
Removal Procedure 9
Fuel Temperature Sensor – Remove and Install 97
Installation Procedure 98
Removal Procedure 97
Fuel Transfer Pump – Install 12
Installation Procedure 12
Fuel Transfer Pump – Remove 12
Removal Procedure 12
G
Gear Group (Front) – Install 56
Installation Procedure 56
Gear Group (Front) – Remove 55
Removal Procedure 55
Gear Group (Rear) – Install 48
Installation Procedure 48
Gear Group (Rear) – Remove 46
Removal Procedure 46
H
Housing (Front) – Install 58
Installation Procedure 58
Housing (Front) – Remove 57
Removal Procedure 57
Housing (Rear) – Install 60
Installation Procedure 60
Housing (Rear) – Remove 60
Removal Procedure 60
I
Important Safety Information 2
Inlet Air Temperature Sensor – Remove and
Install 99
Installation Procedure 99
Removal Procedure 99
Inlet and Exhaust Valve Guides – Remove and
Install 23
Installation Procedure 24
Removal Procedure 23
Inlet and Exhaust Valve Seat Inserts – Remove and
Install 24
Installation Procedure 25
Removal Procedure 24
Inlet and Exhaust Valve Springs – Remove and
Install 20
Installation Procedure 21
Removal Procedure 20
Inlet and Exhaust Valves – Remove and Install 22
Installation Procedure 23
Removal Procedure 22
P
Piston Cooling Jets – Remove and Install 80
Installation Procedure 80
Removal Procedure 80
Pistons and Connecting Rods – Assemble 82
Assembly Procedure 82
Pistons and Connecting Rods – Disassemble 82
Disassembly Procedure 82
Pistons and Connecting Rods – Install 83
Installation Procedure 83
Pistons and Connecting Rods – Remove 81
Removal Procedure 81
R
Radiator Core – Install 44
Installation Procedure 44
Radiator Core – Remove 42
Removal Procedure 42
Rocker Arm – Assemble 64
Assembly Procedure 64
Rocker Arm – Disassemble 64
Disassembly Procedure 64
Rocker Arm and Shaft – Install 65
Installation Procedure 65
Rocker Arm and Shaft – Remove 63
Removal Procedure 63
T
Table of Contents 3
Turbocharger – Assemble 18
Assembly Procedure 18
Turbocharger – Disassemble 17
Disassembly Procedure 17
Turbocharger – Install 18
Installation Procedure 18
Turbocharger – Remove 17
Removal Procedure 17
Turbocharger Outlet Pressure Sensor – Remove and
Install 98
Installation Procedure 98
Removal Procedure 98
V
Valve Mechanism Cover – Remove and Install 62
Installation Procedure 62
Removal Procedure 62
Valve Mechanism Cover Base – Remove and
Install 62
Installation Procedure 63
Removal Procedure 62
Vibration Damper and Pulley – Remove and
Install 53
Installation Procedure 53
Removal Procedure 53
W
Water Pump – Assemble 32
Assembly Procedure 32
Water Pump – Disassemble 31
Disassembly Procedure 31
Water Pump – Install 33
Installation Procedure 33
Water Pump – Remove 31
Removal Procedure 31
Water Temperature Regulator Housing – Remove and
Install 33
Installation Procedure 34
Removal Procedure 33
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
