Cat SKSS Series Infinity Bloasthole Drill Service Manual SN 1N67Y54 – PDF DOWNLOAD
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Cat SKSS Series Infinity Bloasthole Drill Service Manual SN 1N67Y54 – PDF DOWNLOAD
PARTS ORDERING AND PRODUCT SUPPORT :
Use only genuine Bucyrus parts in the maintenance, rebuild or repair of these machines. The manufacturer shall have no liability as to any unauthorized modification of machines or parts. The manufacturer is also not obligated or liable for a machines or parts that have been improperly handled; that have not been operated, maintained or repaired according to furnished manuals or other written instructions, and that have been operated with other than genuine Bucyrus parts or authorized OEM components.
IDENTIFICATION OF THE MACHINE
Always furnish the Model Number and Serial Number when ordering parts. This information is found on the machine nameplate.
PART NUMBER AND DESCRIPTION
In addition to the Model and Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid.
SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our accounting department.
TABLE OF CONTENTS:
Cat SKSS Series Infinity Bloasthole Drill Service Manual SN 1N67Y54 – PDF DOWNLOAD
INTRODUCTION
Parts Ordering & Product Support i
Safety Information ii
Manual Contents iii
Product Description iii
SKSS General Locator xiii
SECTION 1 SAFETY
Overview of Potential Hazards 1-2
Before Operation 1-3
After Operation 1-3
Maintenance 14
Equipment Transfer 14
SECTION 2 OPERATOR’S CAB
Right Hand Control Panel 2-3
Instrument Panel and Circuit Breakers 24
System Pressure Gauge Panel , 2-6
Left Hand Control Panel 2-8
SECTION 3 MAINFRAME/CRAWLERS
Main Frame Repair 3-2
Leveling Jacks 3-3
Leveling Jack Cylinders 3-3
Remove 3-3
Repair ~ 3-3
Replace 3-3
Lubricating Jack Casings 3-3
Mast Elevating Cylinders 34
Remove 3-5
Repair 3-5
Replace 3-5
Crawler Assembly 3-6
Crawler Component Repair 3-7
Metric Bolt Torque Specifications 3-8
Track Maintenance 3-9
Before Operating the Machine: 3-9
General Maintenance 3-9
Track Tension Adjustment 3-11
Hydraulic Tensioner 3-11
Proper Track Tension 3-11
Description 3-12
Nitrogen Tensioner 3-13
Hydraulic Tensioner 3-14
Repair 3-14
Nitrogen Tensioner – Filling Instructions 3-16
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SECTION 3 MAINFRAME/CRAWLERS
Nitrogen Tensioner – Pressure Check 3-18
Nitrogen Tensioner – Pressure Release 3-18
Track Chain – Separate 3-20
Track Link – Repair & Replace 3-22
Track Link – Description 3-23
Track Shoes Installation 3-24
Track Link Position 3-24
Track Shoe – Mounting to Track Chain 3-24
Direct Torque Method 3-25
Torque Turn Method 3-25
Track Shoe – Retightening 3-25
Track Shoe Bolt Torque (Direct Torque Method) 3-26
Track Shoe Bolt Torque (Torque Turn Method) 3-27
Track Chain and Shoe Installation 3-28
Track Chain & Shoe – Assembly & Installation 3-28
Final Drive – General Description 3-30
Final Drive 3-30
Removal from Track Frame 3-31
Installation into Track Frame 3-32
Oil Check / Change 3-33
Oil Specifications 3-34
Recommended Oils 3-34
Final Drive Assembly (exploded view) 3-36
Parking Brake – Description 3-37
Final Drive Disconnect 3-38
Towing Procedure – Gear Drive Disconnect 3-39
Parking Brake – Removal & Installation 3-39
Idler Assembly (exploded view) 3-41
Idler Unit Removal 3-42
Idler Unit Assembly 3-44
Track and Support Rollers 3-48
General Description 3-48
Track Roller (exploded view) 3-49
Track Roller – Removal & Disassembly 3-50
Support Roller – Removal & Disassembly 3-51
Track and Support Roller – Assembly 3-52
Track and Support Roller – Test and Install 3-53
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SECTION 4 DRIVE TRAIN/COMPRESSOR
Engine Service Procedures 4-3
Engine and Compressor Air Cleaner Service 4-3
Flexible Drive Coupling Service 4-6
Removal 4-6
Installation 4-6
Pump Drive Assembly – Removal and Replacement 4-8
Pump Identification 4-9
Pump Drive Gearbox – Repair 4-11
Lubrication: 4-13
Hydraulic Piston Pumps – Removal and Replacement 4-14
Hydraulic Piston Pump – AA4VG Service Manual 4-15
Hydraulic Piston Pumps – Removal and Replacement 4-46
Hydraulic Piston Pump – AA11 VLO Service Manual 4-47
Hydraulic Gear Pumps – Removal and Replacement 4-96
Hydraulic Gear Pump – P330jP350jP365 Pump Service Manual 4-97
Compressor Drive Coupling – Removal and Replacement 4-113
Compressor Unit – Removal 4-113
Compressor Unit – Installation: 4-115
Before Installation and Start-Up of New or Rebuilt Compressor: 4-115
Functional Description 4-115
Compressor Inlet Valve 4-116
Control System 4-116
Compressor Inlet Valve Control 4-117
Compressor Receiver Tank Assembly (exploded view) 4-118
Separator Elements – Remove & Replace 4-121
Main and Auxiliary Air 4-122
Compressed Air Subsystem Components (low pressure) 4-122
Compressed Air Functions 4-123
Compressor Maintenance – Sullair 2400/100 Operator Manual 4-125
Compressor Oil Filter 4-126
Routine Maintenance 4-127
Changing Filter Elements 4-127
Compressor Oil Cooler Assembly 4-128
Radiator/Hydraulic Oil Cooler Assembly 4-129
Radiator/Oil Cooler Repair 4-130
Mesabi Radiators & Cores Service Manual 4-131
Mesabi Aluminum Tube Air To Oil Coolers Service Manual 4-139
Mesabi Copper Tube Air To Oil Coolers Service Manual 4-147
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SECTION 5 DUST CONTROL SYSTEMS
Water Pump (exploded view) 5-2
Servicing Instructions 5-3
Servicing the Plunger Packings 5-3
Reassembling Plunger Pac kings 5-5
Servicing the Pump Valves 5-5
Pump Specifications 5-7
Torque Requirements 5-7
Reassembling Valve Parts 5-7
Servicing the Crankshaft 5-7
Servicing the Crossheads 5-9
Recommended Lubricants 5-10
Water Pump Motor Repair – Char-Lynn (Eaton) H Series Repair Manual 5-11
SECTION 6 MAST /ROTARY DRIVEjPlPE RACK
Feed Cylinders (installation drawing) 6-2
Feed Cylinders (photos) 6-3
Feed Cylinder – Removal 6-5
Feed Cylinder Assembly (sectional view) 6-6
Repair & Installation 6-7
Mast Weldment – Repair 6-8
Hoist / Pulldown Cable Adjustment 6-9
HoistjPulidown Cable Replacement (drawing) 6-10
Hoist / Pulldown Cable Replacement Procedure 6-11
Rotary Head Guide Alignment 6-13
Rotary Drive Assembly 6-15
Rotary Drive – Removal from Mast 6-15
Rotary Drive – Installation 6-15
Rotary Drive Gearbox (sectional view) 6-16
Rotary Drive Gearbox (built in air swivel) – Item Listing 6-17
Rotary Drive Gearbox – Repair 6-18
Main Shaft Bearing Preload 6-18
Rotary Drive Gearbox Motor – Repair 6-19
Shaft Seal Replacement 6-19
Removal and Installation 6-19
Rotary Drive Gearbox Motor (exploded view) 6-20
Trouble Shooting 6-22
Winch Assembly 6-24
Precautions on the Use of Winches 6-24
Wire Rope 6-24
How to Apply Wire Rope Clips 6-26
Wedge Sockets 6-30
Grooved Drums 6-31
Plain (Smooth) Drums 6-31
Drums – Multiple Layers 6-33
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SECTION 6 MAST /ROTARY DRIVEjPlPE RACK
Braden Winch BG8 Installation, Maintenance & Service Manual 6-35
HOBO Wrench 6-65
Pipe Positioner 6-66
Carousel Pipe Rack 6-67
Major Components 6-67
General Information 6-69
Pipe Rack Bearings – Removal 6-69
Pipe Rack Components – Inspection 6-72
Pipe Rack – Assembly and Installation 6-73
Pipe Rack Roller – Remove and Replace 6-74
Pipe Rack Roller – Disassembly and Assembly 6-75
SECTION 7 HYDRAULIC SYSTEMS
Hydraulic Tank 7-2
Pressure Setting Sequence 7-3
Hydraulic Pressure Test Station (optional) 7-3
Main Hydraulic Pumps – Identification 7-5
Right Track, Left Track/Rotation Pumps (port identification) 7-7
Mechanical Zero Position – HD Pump Control 7-8
Hydraulic Zero Position – HD Pump Control 7-9
Set Charge Pressure – 450 PSI (31 bar) 7-11
Set Crossover Relief (High Pressure) 7-11
Set Pressure Override (POR) – 5000 PSI (345 bar) 7-13
F unction of Pressure Override 7-13
Adjustment Procedure 7-13
Feed and Auxiliary Pump Circuit 7-14
Feed & Auxiliary Functions Pump 7-15
Function of Load Sensing Control (DRS) 7-15
Adjustment Procedure 7-15
Standby Pressure: 7-15
Main Pressure: 7-15
Auxiliary Pressure Relief Valve: 7-15
Auxiliary Circuit 7-16
Pulldown Circuit 7-16
Jack/Mast Raise Control Valve 7-16
Feed and Auxiliary Pump Circuit 7-16
Main Control Valves 7-17
Valve Stand Assembly 7-17
MP18 Valve (Mast & Jacks) 7-18
MP22 Valve (Pulldown) 7-20
4WE6 Valve (Auxiliary Functions & Mast Valves) 7-23
Counterbalance Valve Adjustments 7-27
Hydraulic Feed Circuit 7-28
Feed (Pulldown) Valve 7-29
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SECTION 7 HYDRAULIC SYSTEMS
Set Max Pulldown Relief Valve 7-29
Feed Control Valve 7-31
Feed Valve Assembly 7-37
Pilot Control Manifold 7-38
Jack Control and Mast Elevating Circuit 7-40
Mast Elevating Cylinders 7-42
Leveling Jack Cylinders 7-44
Drill/Tram Control Circuit 7-46
TramjRotation Pump Circuit 7-50
Rotation/Tram Motor Circuit 7-52
Auxiliary Functions Circuit 7-54
Hydraulic Operated Breakout Wrench (HOBO) 7-56
Setting of Sequence Valves 7-57
Dust Control System 7-58
Dust;Water Injection Circuit 7-58
Fan Motor Circuit 7-59
Adjustment 7-59
Loop Filters (optional) 7-60
Routine Maintenance 7-61
Changing Filter Elements 7-63
Charge Filter 7-64
Routine Maintenance 7-65
Changing Filter Elements 7-65
Main Return and Case Drain Filter 7-68
Routine Maintenance 7-69
Changing Filter Elements 7-69
Hydraulic Cylinder Repair 7-72
SECTION 8 ELECTRICAL COMPONENTS
Jump Starting 8-2
Precautions 8-3
Procedure: 8-3
Batteries 8-4
Welding Precautions 8-5
Wiring Charts 8-6
Electrical Schematic 84766 (foldout) 8-9
Mast Wiring (foldout) 8-10
Electrical Schematic 95934 (foldout) 8-11
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SECTION 9 LUBRICATION AND PREVENTIVE MAINTENANCE
Service Points – Engine & Crawlers 9-2
Service Points – Mast 9-3
Lubrication – General 9-6
Equipment Lubrication 9-6
Care of Lubrication Points 9-6
Lubrication Diagrams and Charts 9-6
Lubrication & Maintenance Chart 9-7
Lubricant Specifications 9-10
Selection of Hydraulic Oil: 9-10
Hydraulic Tank Capacity 9-10
Compressor Lubrication 9-11
Compressor Lubricant Specifications 9-11
Lubricating Grease 9-12
Gear Lubricant 9-12
Scheduled Oil Sampling Analysis 9-12
Lubrication – Compressor and Winch 9-13
Compressor Lubrication Procedure 9-13
Winch Assembly Lubrication 9-13
Hydraulic System Maintenance 9-14
Cooling System Maintenance 9-15
Air Filter Maintenance 9-16
Air Cleaners 9-16
Air Filter Elements 9-16
Electrical System 9-17
Torque Values for Split Flange Connections 9-18
Torque Values for Hydraulic Tubes & Fittings 9-19
Torque Values for Standard Fasteners 9-20
SECTION 10 OPTIONAL EQUIPMENT
Auto Lube System 10-2
Description 10-2
Air Motor to Pump Tube Installation 10-3
Air Motor/pump Assembly (exploded view) 10-4
Air Motor /pump Assembly (sectional view) 10-5
Pump Tube Assembly 10-6
Disassembly and Reassembly 10-7
Repair Items (full size) 10-8
SL-1 Injector Assembly 10-9
Specifications 10-9
Operation 10-10
Filter /Regulator /Lubricator 10-11
Filter 10-11
Regulator 10-12
Lubricator 10-14
Lube Controller 10-15
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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