CAT Bucyrus VT650MA China VERSATRAC® Operation Manual A6474X285 – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus VT650MA China VERSATRAC® Operation Manual A6474X285 – PDF DOWNLOAD
Language : English
Pages : 339
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
CAT Bucyrus VT650MA China VERSATRAC® Operation Manual A6474X285 – PDF DOWNLOAD
1.CAT Bucyrus VT650MA China VERSATRAC® Operation Manual A6474X285
2.CAT DBT 16C Battery Charger China Operation, Preventive Maintenance, Troubleshooting & Service Guide Manual A6474X250
3.CAT Bucyrus BUC2000 Dual & Single Motor Controller Operation & Troubleshooting Manual A6474X226
4.CAT Bucyrus Mine Power Storage Batteries Installation, Use, Maintenance & Repair Manual A6474X26
This chapter provides important information making it easier for you to
use this manual. You will also be given information on the structure of
the manual and the symbols and characters used.
Before starting to work:
Take care to ensure that the operating manual available to you is applicable
for the type of equipment or machine used.
This operating manual is intended for:
Bucyrus – Model, VT650MA VERSATRAC ®
Serial No.: N/A
and is only permitted to be used for equipment of this type.
The operating manual must be accessible at all times to all persons
working on or with the machine.
It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is
no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
TABLE OF CONTENTS:
CAT Bucyrus VT650MA China VERSATRAC® Operation Manual A6474X285 – PDF DOWNLOAD
1.CAT Bucyrus VT650MA China VERSATRAC® Operation Manual A6474X285
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 21
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the VERSATRAC ® 5 3
Who is allowed to operate the VERSATRAC ® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
Control handle 5 8
Hazard zone 5 17
Starting procedure 5 18
General 5 18
Machine operation 5 19
Shutdown procedure 5 22
Procedures for loading and unloading
The Longwall roof support 5 24
Loading from the long axis of the shield 5 24
Unloading from the long axis of the shield 5 24
Loading from the side of the shield 5 25
Unloading from the side of the shield 5 26
Towing a disabled machine 5 27
Battery change procedure 5 28
Instructions on the maintenance 5 33
Important notes 5 33
Before maintenance 5 33
Critical torque values 5 35
Lubricants, fluids and capacities 5 35
Specific lubrication and maintenance instructions 5 39
Every third shift 5 39
Weekly 5 46
Monthly 5 52
Every three months 5 53
Instructions on the adjustment procedures 5 59
Main relief – primary (main implement) pump section 5 59
Main relief – accumulator pump section 5 61
Unloader valve 5 63
Relief valve – brake cooling manifold 5 65
Pressure reducing valve – HRC pilot control circuit 5 66
Hand pump relief valve 5 67
Bell crank bi-directional relief valve 5 68
Battery lift bi-directional relief valve 5 69
Troubleshooting procedures 5 71
Hydraulic system (general) 5 72
Brakes 5 75
Hydraulic cylinders 5 77
Hydraulic pump 5 78
Valves 5 80
6 Technical data
Technical data 6 3
Tightening torques 6 9
Permissible data 6 15
Lubrication fluids and greases 6 15
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
2.CAT DBT 16C Battery Charger China Operation, Preventive Maintenance, Troubleshooting & Service Guide Manual A6474X250
IMPORTANT SAFETY INSTRUCTIONS 1
MAJOR HAZARDS 2
SAFETY PRECAUTIONS AND GUIDELINES 3
OVERVIEW 3
LOCATION 3
PRE-START 3
STARTING 3
MAINTENANCE 3
PERSONAL PRECAUTIONS 4
THEORY OF OPERATION 6
INTRODUCTION 7
GENERAL 7
INPUT RATINGS
A C VOLTAGE 7
INPUT FREQUENCY RANGE 7
INPUT CURRENT & BATTERY CAPACITIES 7
METERS 7
MOUNTING 7
OUTPUT RATINGS
D C VOLTAGE 8
OUTPUT CURRENT 8
REGULATION 8
INPUT PROTECTION 8
OUTPUT PROTECTION 8
AUTOMATIC ELECTRONIC TIMER 8
GROUND INTEGRITY 8
INSTALLATION INFORMATION
MINIMUM WIRE SIZES 10
ELECTRICAL CONNECTIONS & FIELD WIRING 10
A C INPUT 10
D C INPUT 11
OPERATION
START UP 12
ADJUSTMENTS 12
CIRCUIT DESCRIPTIONS
CIRCUIT OPERATION 13
TABLE OF CONTENTS (Continued)
Page
TROUBLESHOOTING
GENERAL INSPECTION 16
SERVICE INFORMATION 16
SYMPTOMS & CAUSES 17
GROUND AND SHORT CIRCUIT TEST 17
TESTING SILICONE DIODES 18
TESTING CAPACITORS 18
3.CAT Bucyrus BUC2000 Dual & Single Motor Controller Operation & Troubleshooting Manual A6474X226
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this manual intended for? 1 3
What is the purpose of this manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
State of the art 2 3
Repair 2 3
Safety instructions 2 4
General rules 2 4
Storage and transport 2 5
Maintenance and repair 2 6
Overview of the safety instructions 2 8
Chapter 3: Operation 2 8
Chapter 4: Technical data 2 8
3 Operation
Operation 3 3
History 3 3
Simplified BUC2000 circuit 3 4
Voltage vs speed 3 4
Flywheel diode motor current (forward mode) 3 5
Flywheel diode motor current (reverse mode) 3 5
Flywheel diode motor current (direction does not change) 3 6
Flywheel current (low speed) 3 7
Flywheel current (high speed) 3 7
General specifications 3 8
Data logging features 3 11
Microprocessor based logic card 3 12
Microprocessor based logic card diagnostics 3 13
Configuration jumper table 3 14
Optional dashboard display 3 15
Fault message chart 3 16
Optional hand held diag calibration unit security levels 3 17
Optional hand held diagnostics calibration unit 3 18
Optional hand held diagnostics calibration unit operation 3 19
Personality adjustment procedure 3 19
Traction personalities (controller adjustments) 3 20
Traction status display 3 21
Traction test display 3 23
Traction BDI display 3 23
Error code legend 3 24
IGBT panels and components 3 25
Troubleshooting 3 35
IGBT and diode measurements 3 36
IGBT measurements 3 37
Diode measurements 3 38
Panel measurements 3 40
Driver measurements 3 41
Schematics 3 42
4 Tightening torques
Tightening torques 4 3
5 For your information
For your information 5 3
Our service 5 3
Service address 5 3
Rebuild facility address 5 4
4.CAT Bucyrus Mine Power Storage Batteries Installation, Use, Maintenance & Repair Manual A6474X26
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
Storage and transport 2 7
Pre-start inspection 2 8
Operation 2 8
Maintenance and repair 2 9
Battery hazards 2 10
Safety procedures 2 11
Federal standards 2 11
While handling batteries 2 11
While charging batteries 2 12
While handling acids 2 13
While servicing or repairing batteries 2 14
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 15
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage methods 3 3
Charged and wet batteries 3 3’
Charged and dry batteries 3 3
Transport 3 4
Load units 3 4
Shipment 3 4
Unpacking upon receipt 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
5 Operation
Operation 5 3
Definitions 5 3
Descriptions and construction 5 3
Charging 5 7
Principles of operation 5 11
Fundamentals of cycling 5 11
Ampere-hour capacity 5 12
Voltage 5 12
Rated capacity 5 12
Sulfation 5 13
Operating cycle 5 13
Service life 5 13
Temperature 5 13
Preparation for use 5 15
Establishing battery requirements 5 15
Acid to water proportions 5 15
Charged and wet batteries 5 15
Instructions on the maintenance 5 17
Important notes 5 17
General 5 17
Specific maintenance instructions 5 19
Every shift 5 19
Weekly 5 21
Monthly 5 22
Annually 5 22
Recordkeeping 5 22
Troubleshooting procedures 5 25
Instructions on the adjustment procedures 5 29
Electrolyte specific gravity 5 29
Restoring a sulfated battery 5 30
Excessive self discharge correction 5 31
Test discharge 5 31
Replacement of parts 5 33
Purging gas 5 33
Removing intercell connectors 5 33
Removing a complete cell 5 34
Removing an element 5 34
Replacing a cell in a battery 5 36
Replacing a cell cover 5 37
Sealing compound and lead bushing design 5 37
Epoxy seal and nut design 5 38
Heat bonded plastic cover-to-jar design 5 38
6 Technical data
Tightening torques 6 3
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
VIDEO PREVIEW OF THE MANUAL:
S.V