CAT Bucyrus VT636-2 VERSATRAC Operation Manual A6474X262 – PDF DOWNLOAD
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CAT Bucyrus VT636-2 VERSATRAC Operation Manual A6474X262 – PDF DOWNLOAD
Language : English
Pages : 252
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
CAT Bucyrus VT636-2 VERSATRAC Operation Manual A6474X262 – PDF DOWNLOAD
1.CAT Bucyrus VT636-2 VERSATRAC Operation Manual A6474X262
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 21
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the VERSATRAC ® 5 3
Who is allowed to operate the VERSATRAC ® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
Control handle 5 8
General hydraulic control system information 5 12
Hazard zone 5 17
Starting procedure 5 18
General 5 18
Machine operation 5 19
Shutdown procedure 5 22
Procedures for loading and unloading
The Longwall roof support 5 24
Loading from the long axis of the shield 5 24
Unloading from the long axis of the shield 5 24
Loading from the side of the shield 5 25
Unloading from the side of the shield 5 26
Towing a disabled machine 5 27
Battery change procedure 5 28
Instructions on the maintenance 5 33
Important notes 5 33
Before maintenance 5 33
Critical torque values 5 35
Lubricants, fluids and capacities 5 35
Specific lubrication and maintenance instructions 5 39
Every third shift 5 39
Weekly 5 46
Monthly 5 52
Every three months 5 53
Instructions on the adjustment procedures 5 61
Hand pump relief valve 5 61
Steering relief valves 5 62
Dif-lok prv 5 63
Motor speed monitor prv 5 63
Motor speed monitor flow control valve 5 63
Accumulator dump valve 5 64
Brake cooling manifold relief valve 5 65
Main relief valve 5 66
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 11
Lubrication fluids and greases 6 12
A6474X262 VIVP / 01 ©
BUCYRUS AMERICA, INC
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
2.CAT BUCYRUS 2000 DUAL & SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION & TROUBLESHOOTING GUIDE MANUAL PN A6474X226
PREFACE 2
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
MAINTENANCE 6
INTRODUCTION 7
BUCYRUS 2000: INNOVATIVE SPEED CONTROL BY BUCYRUS AMERICA, INC 7
GENERAL SPECIFICATIONS 12
FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING: 12
DESCRIPTION OF FEATURES 13
BUCYRUS 2000 MOTOR CONTROLLER CONSIST OF: 13
BUCYRUS 2000 MOTOR IGBT PANEL (POWER CONNECTIONS) 13
MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS) 13
CONFIGURATION JUMPER TABLE 15
OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9) 15
FAULT MESSAGE CHART 16
OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT 18
PERSONALITY ADJUSTMENT PROCEDURE 19
TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS) 19
TRACTION STATUS DISPLAY 21
TRACTION TEST DISPLAY 23
TRACTION BDI DISPLAY 24
ERROR CODE LEGEND (STATUS DISPLAY) 25
TROUBLESHOOTING 26
IGBTMEASUREMENTS 27
INDIVIDUAL IGBT MEASUREMENTS 28
DIODEMEASUREMENTS 29
DIODEMEASUREMENTS 30
PANEL MEASUREMENTS 31
DRIVER MEASUREMENTS 32
IGBT DUAL MOTOR PANEL, FIGURE 16 34
IGBT SINGLEMOTOR PANEL,FIGURE 17 35
IGBT HEAT SINK ASSEMBLY, FIGURE 18 36
SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19 37
DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20 38
DASHBOARD DISPLAY, FIGURE 21 39
DUAL “Y” HARNESS, FIGURE 22 40
HARNESS FOR DASHBOARD DISPLAY, FIGURE 23 41
CALIBRATOR UNIT, FIGURE 24 42
BUCYRUS 2000 PUMPMOTOR SHUNT, FIGURE 25 42
BUCYRUS 2000 PANELWIRING HARNESS, FIGURE 26 43
3.CAT BUCYRUS MINE POWER STORAGE BATTERIES INSTALLATION, USE, MAINTENANCE & REPAIR MANUAL PN A6474X26
PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
MAINTENANCE 7
CHAPTER 1 – INTRODUCTION 8
SECTION I GENERAL 8
SECTION II DEFINITIONS 9
SECTION III DESCRIPTION AND CONSTRUCTION 9
SECTION IV PRINCIPLES OF OPERATION 13
CHAPTER 2 – INSTALLATION, USE, AND MAINTENANCE 16
SECTION I PREPARATION FOR USE 16
SECTION II ROUTINE MAINTENANCE 20
CHAPTER 3 – FIELD SERVICING AND REPAIR 25
SECTION I TROUBLESHOOTING 25
SECTION II REPAIRING BATTERIES 26
CHAPTER 4 – HEALTH AND SAFETY 35
SECTION I BATTERY HAZARDS 35
SECTION II SAFETY PROCEDURES 35
CHAPTER 5 – STORAGE AND SHIPMEMT 39
4.CAT DBT 16C BATTERY CHARGER OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING & SERVICE GUIDE MANUAL
IMPORTANT SAFETY INSTRUCTIONS 1
MAJOR HAZARDS 2
SAFETY PRECAUTIONS AND GUIDELINES 3
OVERVIEW 3
LOCATION 3
PRE-START 3
STARTING 3
MAINTENANCE 3
PERSONAL PRECAUTIONS 4
THEORY OF OPERATION 6
INTRODUCTION 7
GENERAL 7
INPUT RATINGS
A C VOLTAGE 7
INPUT FREQUENCY RANGE 7
INPUT CURRENT & BATTERY CAPACITIES 7
METERS 7
MOUNTING 7
OUTPUT RATINGS
D C VOLTAGE 8
OUTPUT CURRENT 8
REGULATION 8
INPUT PROTECTION 8
OUTPUT PROTECTION 8
AUTOMATIC ELECTRONIC TIMER 8
GROUND INTEGRITY 8
INSTALLATION INFORMATION
MINIMUM WIRE SIZES 10
ELECTRICAL CONNECTIONS & FIELD WIRING 10
A C INPUT 10
D C INPUT 11
OPERATION
START UP 12
ADJUSTMENTS 12
CIRCUIT DESCRIPTIONS
CIRCUIT OPERATION 13
TABLE OF CONTENTS (Continued)
Page
TROUBLESHOOTING
GENERAL INSPECTION 16
SERVICE INFORMATION 16
SYMPTOMS & CAUSES 17
GROUND AND SHORT CIRCUIT TEST 17
TESTING SILICONE DIODES 18
TESTING CAPACITORS 18
DESCRIPTION:
CAT Bucyrus VT636-2 VERSATRAC Operation Manual A6474X262 – PDF DOWNLOAD
1.CAT Bucyrus VT636-2 VERSATRAC Operation Manual A6474X262
2.CAT BUCYRUS 2000 DUAL & SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION & TROUBLESHOOTING GUIDE MANUAL PN A6474X226
3.CAT BUCYRUS MINE POWER STORAGE BATTERIES INSTALLATION, USE, MAINTENANCE & REPAIR MANUAL PN A6474X26
4.CAT DBT 16C BATTERY CHARGER OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING & SERVICE GUIDE MANUAL
This chapter provides important information making it easier for you to
use this manual. You will also be given information on the structure of
the manual and the symbols and characters used.
Before starting to work:
Take care to ensure that the operating manual available to you is applicable
for the type of equipment or machine used.
This operating manual is intended for:
Bucyrus – Model, VT636-2 VERSATRAC ®
Serial No.: N/A
and is only permitted to be used for equipment of this type.
The operating manual must be accessible at all times to all persons
working on or with the machine.
It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is
no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ prepare the rise heading
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
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