Case 595SLE & 595LSP Loader Backhoe Operator’s Manual 6-8940 – PDF DOWNLOAD
DESCRIPTION:
Case 595SLE & 595LSP Loader Backhoe Operator’s Manual 6-8940 – PDF DOWNLOAD
TO THE OWNER :
You are the owner of a machine that has been designed and built with quality constantly in mind. It conforms to current labour safety regulations and all national highway and road regulations. See “Official documents” on next page. However, this does not exclude all risk of accident; that is why it is essential to observe elementary safety rules and precautions. Read this manual carefully before operating the machine.
- Instructions concerning safety, operation and maintenance have been developed to permit safe service and operation of this machine. Use this manual as a guide. Your machine is a working tool which you will always be able to count on, as long as it is correctly maintained.
- The standard attachments and equipment of this machine are intended for general earthmoving purposes and re-handling. If the machine is to be used for lifting loads (tubing, concrete pipe sections, shoring material, etc.) then make sure the machine is suitably equipped for this type of work.
- If this is the case, it is mandatory for the machine to be fitted with safety valves, an overload indicator, a load lifting chart corresponding to the type of machine and its attachment and a load fixing point. At the same time, you must also strictly observe current regulations.
- Do not use this machine for any applications or purposes other than those described in this manual. If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your CASE Dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical specifications and with current regulations on safety.
- Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements.
TABLE OF CONTENTS:
Case 595SLE & 595LSP Loader Backhoe Operator’s Manual 6-8940 – PDF DOWNLOAD
TO THE OWNER ……………………………………………………………………………….. 5 – 8
595SLE AND 595LSP LOADER BACKHOES…………………………………………. 5
TO THE OWNER………………………………………………………………………………… 6
RIGHT, LEFT, FRONT, AND REAR OF THE MACHINE……………………………. 8
IDENTIFICATION NUMBERS/MACHINE COMPONENTS……………………… 9 – 15
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE
OF THE MACHINE………………………………………………………………………….. 9
IDENTIFICATION OF MAIN COMPONENTS………………………………………… 12
SAFETY/DECALS/HAND SIGNALS………………………………………………….. 16 – 50
SAFETY INSTRUCTIONS………………………………………………………………….. 16
DECALS…………………………………………………………………………………………… 27
HAND SIGNALS ……………………………………………………………………………….. 46
CONTROLS/INSTRUMENTS/ACCESSORIES………………………………….. 52 – 116
CAB DOORS ……………………………………………………………………………………. 52
STEPS AND ACCESS HANDLES……………………………………………………….. 53
INSTRUMENT PANEL……………………………………………………………………….. 54
OPERATOR’S COMPARTMENT CONTROLS ……………………………………… 58
OPERATOR’S SEAT …………………………………………………………………………. 74
LOADER ATTACHMENT CONTROLS (595SLE type)……………………………. 77
BACKHOE ATTACHMENT CONTROLS (595SLE type) …………………………. 81
LOADER ATTACHMENT AND BACKHOE ATTACHMENT CONTROLS
(595LSP type)……………………………………………………………………………….. 88
STABILIZER CONTROLS…………………………………………………………………. 100
HEATING, VENTILATION AND AIR CONDITIONING CONTROLS………… 102
OPERATOR’S COMPARTMENT WINDOWS ……………………………………… 105
REAR VIEW MIRRORS……………………………………………………………………. 107
FRONT AND REAR WINDSHIELD WASHER RESERVOIR …………………. 107
FUEL TANK ……………………………………………………………………………………. 108
HYDRAULIC RESERVOIR……………………………………………………………….. 109
BATTERY MASTER SWITCH…………………………………………………………… 110
BATTERY BOX……………………………………………………………………………….. 110
LOADER ATTACHMENT SUPPORT STRUT ……………………………………… 111
ENGINE BONNET …………………………………………………………………………… 112
RIDE CONTROL SYSTEM……………………………………………………………….. 113
ROTATING BEACONS…………………………………………………………………….. 114
TOOL BOX……………………………………………………………………………………… 114
WHEEL CHOCK ……………………………………………………………………………… 115
TOOLING……………………………………………………………………………………….. 115
BACKHOE ATTACHMENT AUXILIARY HYDRAULIC TOOL
CONTROLS…………………………………………………………………………………. 116
OPERATING INSTRUCTIONS ………………………………………………………. 117 – 161
BEFORE OPERATING THE MACHINE ……………………………………………… 117
OPERATING THE MACHINE……………………………………………………………. 118
RUNNING-IN PERIOD……………………………………………………………………… 120
STARTING THE ENGINE…………………………………………………………………. 122
STARTING UP IN NORMAL CONDITIONS………………………………………… 125
STARTING UP SAFETY DEVICES……………………………………………………. 126
ELECTRONIC SYSTEM…………………………………………………………………… 127
STOPPING THE ENGINE ………………………………………………………………… 132
OPERATING THE MACHINE IN COLD WEATHER …………………………….. 133
OPERATING THE MACHINE IN HOT WEATHER……………………………….. 133
SETTING THE MACHINE IN THE BACKHOE ATTACHMENT
WORKING POSITION………………………………………………………………….. 134
BACKHOE ATTACHMENT SIDESHIFT……………………………………………… 137
SETTING THE BACKHOE ATTACHMENT IN THE ROAD
TRAVEL POSITION……………………………………………………………………… 138
REPLACING A BACKHOE BUCKET …………………………………………………. 140
REMOVAL AND INSTALLATION OF QUICK ATTACH
LOADER BUCKET ……………………………………………………………………… 142
DIFFERENTIAL LOCK …………………………………………………………………….. 145
BACKHOE ATTACHMENT AUXILIARY HYDRAULIC TOOLS ………………. 147
LOAD LIFTING ……………………………………………………………………………….. 148
MAXIMUM WORKING LOADS………………………………………………………….. 149
LOADER BUCKET MOUNTED FORKS……………………………………………… 150
TRANSPORTING THE MACHINE …………………………………………………….. 153
LIFTING THE MACHINE ………………………………………………………………….. 156
TOWING THE MACHINE …………………………………………………………………. 157
OPERATING THE MACHINE IN WATER …………………………………………… 157
PARKING THE MACHINE………………………………………………………………… 158
MANUAL OPERATION OF THE STEERING CONTROL VALVE…………… 159
MANUAL OPERATION OF THE LOADER ARMS ……………………………….. 160
MANUAL OPERATION OF THE BACKHOE ATTACHMENT (595LSP) ….. 161
JOB SITE AND ROAD INSTRUCTIONS ………………………………………… 162 – 176
INSTRUCTIONS FOR USE………………………………………………………………. 162
ROAD TRAVEL ………………………………………………………………………………. 163
JOB SITE TRAVEL………………………………………………………………………….. 168
LOADER ATTACHMENT OPERATING INSTRUCTIONS …………………….. 170
BACKHOE ATTACHMENT OPERATING INSTRUCTIONS …………………… 174
SERVICING INTERVALS……………………………………………………………… 177 – 181
SERVICING INSTRUCTIONS…………………………………………………………… 177
HOURMETER…………………………………………………………………………………. 178
INTERVALS……………………………………………………………………………………. 179
LUBRICATION/FILTERS/FLUIDS …………………………………………………. 182 – 240
FLUIDS AND LUBRICANTS……………………………………………………………… 182
ENVIRONMENT ……………………………………………………………………………… 184
PLASTIC AND RESIN PARTS ………………………………………………………….. 185
FLUID AND LUBRICANT CAPACITIES……………………………………………… 185
GREASE POINTS …………………………………………………………………………… 186
LEVELS …………………………………………………………………………………………. 198
ENGINE…………………………………………………………………………………………. 201
COOLING SYSTEM…………………………………………………………………………. 205
FUEL SYSTEM……………………………………………………………………………….. 210
RELEASING THE PRESSURE IN THE HYDRAULIC SYSTEM…………….. 217
HYDRAULIC SYSTEM …………………………………………………………………….. 220
AIR FILTER…………………………………………………………………………………….. 225
TRANSMISSION……………………………………………………………………………… 230
FRONT AND REAR AXLES AND REDUCTION GEARS………………………. 235
BRAKE FLUID ………………………………………………………………………………… 239
MAINTENANCE/ADJUSTMENTS…………………………………………………. 241 – 271
WHEELS AND TYRES …………………………………………………………………….. 241
LOADER BUCKET RETURN-TO-DIG ADJUSTMENT………………………….. 243
RADIATOR AND OIL COOLER…………………………………………………………. 244
ENGINE ALTERNATOR AND FAN BELT …………………………………………… 245
ENGINE VALVE TIP CLEARANCE ADJUSTMENT……………………………… 246
MACHINE INSPECTION AND CLEANING …………………………………………. 246
CYLINDER LEAK INSPECTION………………………………………………………… 247
AIR CONDITIONING ……………………………………………………………………….. 248
AIR INTAKE FILTER CAB HEATER…………………………………………………… 250
PARKING BRAKE INSPECTION AND ADJUSTMENT…………………………. 252
BRAKE CHECK ………………………………………………………………………………. 254
RIDE CONTROL SYSTEM ACCUMULATOR ……………………………………… 255
ROPS/FOPS CAB……………………………………………………………………………. 256
STEERING AND AXLES ………………………………………………………………….. 258
TRANSMISSION……………………………………………………………………………… 259
FUEL INJECTORS ………………………………………………………………………….. 259
TURBO-CHARGER…………………………………………………………………………. 260
EXTENDABLE DIPPER……………………………………………………………………. 261
REPLACING A STABILIZER PAD……………………………………………………… 264
REPLACING A BACKHOE BUCKET OR LOADER BUCKET TOOTH ……. 265
ENGINE TROUBLESHOOTING………………………………………………………… 268
ELECTRICAL SYSTEM……………………………………………………………….. 272 – 287
FUSES AND RELAYS ……………………………………………………………………… 272
BATTERY ………………………………………………………………………………………. 276
CONNECTING A BOOSTER BATTERY …………………………………………….. 279
ALTERNATOR………………………………………………………………………………… 280
STARTER MOTOR………………………………………………………………………….. 280
CHECKING ELECTRICAL HARNESSES……………………………………………. 281
BULBS …………………………………………………………………………………………… 281
REPLACING A BULB ………………………………………………………………………. 282
VERTICAL ADJUSTMENT OF THE CAB-MOUNTED FRONT
AND REAR WORKING LIGHTS ……………………………………………………. 287
STORAGE ………………………………………………………………………………….. 288 – 289
STORING THE MACHINE………………………………………………………………… 288
SPECIFICATIONS ……………………………………………………………………….. 290 – 299
ENGINE…………………………………………………………………………………………. 290
ELECTRICAL SYSTEM……………………………………………………………………. 290
CAB ………………………………………………………………………………………………. 290
MACHINE WEIGHT…………………………………………………………………………. 290
TRANSMISSION …………………………………………………………………………….. 291
AXLES …………………………………………………………………………………………… 292
TYRES…………………………………………………………………………………………… 292
WHEEL TIGHTENING TORQUE ………………………………………………………. 292
BRAKES ………………………………………………………………………………………… 292
STEERING …………………………………………………………………………………….. 293
HYDRAULIC SYSTEM…………………………………………………………………….. 293
VIBRATION…………………………………………………………………………………….. 294
CYLINDERS …………………………………………………………………………………… 295
CAPACITIES ………………………………………………………………………………….. 295
CYCLE TIMES………………………………………………………………………………… 295
BUCKETS………………………………………………………………………………………. 296
GENERAL DIMENSIONS…………………………………………………………………. 297
STANDARD ACCESSORIES……………………………………………………………. 299
ALPHABETICAL INDEX ……………………………………………………………… 300 – 302
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