BT P20 Service Manual 178826-040 – PDF DOWNLOAD
DESCRIPTION:
BT P20 Service Manual 178826-040 – PDF DOWNLOAD
Valid from serial number: 364690AAOrder
number: 178826-040
Introduction Maintenance 3
All points in the service program should be carried out to attain the highest safety and the least possible downtime. The service intervals are only a guide and do not need to be followed to the letter.
- The operator may adapt them to local conditions, but it is important that the intervals comply with BT’s minimum requirements. The service intervals are based on the running times and can be adapted to most normal 8 hour shifts.
- The service interval may be shortened if the truck is used more frequently or in more demanding situations, e.g cold store, dusty or corrosive situations.
The following running times have been used when calculating the intervals:
– Day time: 08.00-17.00 (20 hr./week)
– 2-shifts: 06.00-14.00, 14.00-22.00 (40 hr./week)
– 3-shifts: 06.00-14.00, 14.00-22.00,22.00-06.00
(60 hr./week)
Ensure the truck is given a regular maintenance service after every 500 driving hours. The truck’s safety, efficiency and service life is dependent on the service and maintenance it is given. Only use BT approved spare parts when service and repair work are carried out.
TABLE OF CONTENTS:
BT P20 Service Manual 178826-040 – PDF DOWNLOAD
Contents 1 0
Technical data 2 – 1 0
Introduction Maintenance 3 – 1 0
Safety regulations with maintenance work 1 0
Cleaning and washing 3 0
Safe lifting 4 0
Preventive maintenance 4 – 1 0
Maintenance schedule 1 0
Lubrication schedule 6 0
Oil and grease specifica tion 5 – 1 0
Tools 6 – 1 0
Super Seal connectors 1 0
Electric drive motor 7 – 1 0
Component parts 1 0
Dismantling/assembling of motor from truck 3 0
Service/Repairs 4 0
Technical data 6 0
Drive unit/gear 8 – 1 0
Component parts 2 0
Leakage from top cover 4 0
Changing of the drive shaft’s sealing ring 4 0
Electro magnetic brake 9 – 1 0
Main components of the brake 1 0
Maintenance 2 0
Exchange of brake disc 3 0
Steering system 10 – 1 0
Component parts, tiller arm 1 0
Adjustments 4 0
Tiller arm handle 5 0
Electrical systems 11 – 1 0
Electrical parts 1 0
List of symbols and electrical wiring diagram 3 0
Functional description 11 0
Hour meter 13 0
Fault codes 14 0
Parameters 19 0
Part numbers 28 0
Transistor panel 28 0
Diagnostic and troubleshooting 29 0
Technical specifications – Curtis 1243 31 0
Hydraulic/pneumatic system 12 – 1 0
Hydraulic chart and list of symbols 1 0
Adjusting the pressure limit valve 2 0
PowerTrak cylinder 13 – 1 0
Component parts 1 0
Dismantling of PowerTrak cylinder 2 0
Control/computer equipment 14 – 1 0
General 1 0
Connection 1 0
Layout 2 0
Function 4 0
Specifications 12 0
Technical data 2 0
Model 0
P20-6 0
P20-8 0
Introduction Maintenance 3 0
Safety regulations with maintenance work 0
WARNING! 0
WARNING! 0
WARNING! 0
NOTE! 0
CAUTION! 0
Cleaning and washing 0
NOTE! 0
External cleaning 0
NOTE! 0
Cleaning the motor compartment 0
NOTE! 0
Electrical components 0
NOTE! 0
Safe lifting 0
WARNING! 0
Preventive maintenance 4 0
Maintenance schedule 0
Pos No 0
Work to carry out 0
Lubrication schedule 0
Pos No 0
Service point 0
Interval/Operating hours 0
Type of lubricant 0
Oil and grease specifica tion 5 0
Pos 0
Type of lubricant 0
Specification 0
Application 0
Tools 6 0
Super Seal connectors 0
Figure 0
Number 0
Application 0
AMP connectors 0
Figure 0
Number 0
Application 0
Other tools 0
Figure 0
Number 0
Application 0
Electric drive motor 7 0
Component parts 0
Pos 0
Description 0
Note 0
Dismantling/assembling of motor from truck 0
Dismantling 0
Assembling 0
Service/Repairs 0
Dismantling of motor 0
Assembling of motor 0
Cleaning 0
Technical data 0
Type of machine 0
P20/6 0
P20/8 0
Drive unit/gear 8 0
Component parts 0
Pos 0
Description 0
Note 0
Technical data 0
Type of truck 0
W18/20 P20 0
Leakage from top cover 0
Changing of the drive shaft’s sealing ring 0
Dismantling 0
Assembling 0
Electro magnetic brake 9 0
Main components of the brake 0
Pos No 0
Maintenance 0
Basic Adjustment of gap 0
Exchange of brake disc 0
Steering system 10 0
Component parts, tiller arm 0
Pos 0
Description 0
Note 0
Pos 0
Description 0
Note 0
Adjustments 0
Adjusting of brake microswitch 0
Tiller arm handle 0
Pos 0
Description 0
Note 0
Dismantling/Assembling 0
NOTE! 0
Change from ignition key to keyboard (2) 0
Change from keyboard to ignition key (2) 0
Changing of signal button/switch (9, 10) 0
Changing of lift/lowering button (13) 0
Changing of pushbutton (16) 0
Electrical systems 11 0
Electrical parts 0
List of symbols and electrical wiring diagram 0
Symbol 0
Description 0
Function 0
Notes 0
Electrical wiring diagram 0
Electrical wiring diagram 1(5) 0
Electrical wiring diagram 2(5) 0
Electrical wiring diagram 3(5) 0
Electrical wiring diagram 4(5) 0
Electrical wiring diagram 5(5) 0
Functional description 0
Starting the truck 0
Driving without using platform and gates, speed £ 6 km/h 0
Driving from platform without using gates, speed £ 6 km/h 0
Driving from platform and using gates, speed £ 8 km/h 0
Neutral speed reduction 0
Picture 3 0
Neutral speed reduction in slopes 0
Braking 0
Lifting the forks 0
Lowering the forks 0
Horn 0
Hour meter 0
Fault codes 0
Code 0
C19 0
Code 0
C20 0
Code 0
C28 0
Code 0
C29 0
Code 0
C31 0
Code 0
C41 0
Code 0
C42 0
Code 0
C43 0
Code 0
E101 0
Code 0
E104 0
Code 0
E106 0
Code 0
E107 0
Code 0
E108 0
Code 0
E110 0
Code 0
E140 0
Code 0
E141 0
Code 0
E150 0
Code 0
E151 0
Code 0
E157 0
Code 0
E159 0
Code 0
E160 0
Code 0
E200 0
Code 0
E201 0
Code 0
E202 0
Code 0
E214 0
Parameters 0
NOTE ! 0
Driver parameters 0
Parameter 0
Name 0
Unit 0
Min 0
Max 0
Step 0
Std 0
Description 0
Parameter description 0
Parameter 2 0
Parameter 3 0
Parameter 4 0
Parameter 5 0
Driver parameters Serial number 432920AA- 0
Parameter 0
Name 0
Unit 0
Min 0
Max 0
Step 0
Std 0
Description 0
Parameter description 0
Parameter 1 0
Parameter 2 0
Parameter 3 0
Parameter 4 0
Parameter 5 0
Service parameters 0
Parameter 0
Name 0
Unit 0
Min 0
Max 0
Step 0
Std 0
Description 0
Parameter description 0
Parameter 10 0
Parameter 14 0
Parameter 20 0
Parameter 21 0
Value 0
Function 0
Battery (Ah) 0
WARNING ! 0
Parameter 25 0
Parameter 28 – Serial number 432920AA- 0
Parameter 39 0
Parameter 40 – Serial number 364690AA-432919AA 0
Service indication – Serial number 432920AA- 0
Flashing symbol 0
Displayed data 0
Segment 0
Function 0
Segment 0
Function 0
Segment 0
Function 0
Segment 0
Function 0
Part numbers 0
Transistor panel 0
General 0
Diagnostic and troubleshooting 0
Error codes and troubleshooting 0
STATUS LED 0
Handheld terminal display 0
Explanation 0
Possible cause 0
Resetting errors 0
Error 0
Reset when 0
Safety 0
WARNING! 0
Technical specifications – Curtis 1243 0
Value 0
Unit 0
Explanation 0
Hydraulic/pneumatic system 12 0
Hydraulic chart and list of symbols 0
List of Symbols 0
Pos No 0
Description 0
Function 0
Remarks 0
Adjusting the pressure limit valve 0
1 Locking nut 0
2 Adjuster screw, pressure limit Adjusting clockwise results in increased pressure Adjusting a 0
PowerTrak cylinder 13 0
Component parts 0
Pos 0
Description 0
Note 0
Dismantling of PowerTrak cylinder 0
WARNING! 0
Control/computer equipment 14 0
General 0
Connection 0
Layout 0
Main window 0
Nodes 0
Icons 0
Icon 0
Description 0
Tool buttons 0
Information window 0
Status bar 0
Function 0
Connection 0
Disconnection 0
Downloading program 0
Normal downloading 0
Downloading in old versions of logic card 0
Emergency downloading 0
NOTE! 0
Truck report 0
Parameters 0
NOTE! 0
Diagnostics 0
NOTE! 0
Analogue 0
Temperature 0
NOTE! 0
Digital 0
Other functions 0
Save to file 0
Download from file 0
Reset CAN adapter 0
Delete error code log 0
Reset hour meter 0
Read error code log 0
Adjust date and time 0
NOTE! 0
Adjusting the hour meter on older cards 0
Help 0
About TruckCom 0
Exit 0
Specifications 0
CAN interface 0
Installation 0
To uninstall 0
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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