BT IXION S 16D Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
BT IXION S 16D Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 64
Downloadable : Yes
File Type : PDF
Size: 4.05 MB
TABLE OF CONTENTS:
BT IXION S 16D Operator’s Manual – PDF DOWNLOAD
Valid from serial number: 425801AA
Order number: 182630-040
Issued: 2002-04-22 ITS
BT IXION S 16D 1
Valid from serial number: 425801AA- 1
Order number: 182630-040 1
Issued: 2002-04-22 ITS 1
It is important that you read this Operator’s Manual for your own safety! 2
Safety regulations 5
Warning symbols 5
Warning levels 5
DANGER! 5
WARNING! 5
CAUTION! 5
NOTE! 5
Prohibitory symbols 6
NO SMOKING 6
NAKED FLAMES PROHIBITED 6
GENERAL PROHIBITION 6
Ordinance symbols 6
SAFETY SHOES 6
PROTECTIVE GLASSES 6
General safety regulations 7
Operating the truck 7
Operator’s responsibility 7
Working area 8
Driving and conduct while driving 8
Handling loads 9
Parking the truck10
Handling the battery10
Maintenance and repair10
Warning and information plates and symbols12
1 Hydraulic lever: Lifting/lowering of the forks12
2 Hydraulic lever: Lifting/lowering of the support arms12
3 Travel direction12
4 Signal/Horn12
5 Capacity plate12
6 Identification plate, A: CE, B: ASME, depending on market12
7 Hydraulic control: Lower12
8 Serial number12
9 Hydraulic oil filling12
10 Do not walk under elevated load12
11 Lifting points12
12 Modification plate12
13 Capacity plate for double pallet handling12
Presentation of the truck14
Intended application of the truck14
Forbidden application of the truck15
Truck data16
Truck type16
S 16D16
Truck dimensions17
Measure, for 240 Ah battery space18
Value (mm)18
Identification plate18
Item18
Text18
Unit18
Item19
Text19
Unit19
Capacity plate19
Item19
Text19
Unit19
Capacity plate for double pallet handling20
Maximum permitted load on forks20
Maximum permitted load on support arms20
Minimum permitted load on support arms20
Modification plate20
Item20
Text20
Main components22
1 Tiller arm: The truck is manoeuvred by the driver while walking 204 degree steering area The22
2 Identification plate: With model designation, serial number, year of manufacture, weight witho22
3 Covers: Removable which provides good accessibility when servicing22
4 Emergency switch off22
5 Hydraulic control: For controlling lifting and lowering functions22
6 Hydraulic unit: Pump motor, pump and oil tank are integrated in a compact unit22
7 Hydraulic valves: The valves are located to provide easy access22
8 Drive unit with brake: Suspended drive unit with spring-loaded mechanical brake, travel motor,22
9 Serial number: The serial number plate fitted to the chassis22
10 Electric panel: Removable, which provides good access when servicing 24 volt electrical supp22
11 Support castor wheels: Two support castor wheels to ensure stability22
12 Battery: 24V with different Ah values The battery is automatically locked in the battery com22
13 Emergency disconnector and battery connector: The battery is charged via the permanently fitt22
14 Mast: Fitted with a finger guard to cover the driver’s normal reach22
Controls and instruments24
1 Control for lifting and lowering the forks24
2 Control for lifting and lowering the support arms24
3 Switch for safety reversing24
4 Travel direction selector and speed control24
5 Horn24
6 Display24
7 Tiller arm and brake24
8 Control for lowering the forks24
9 Emergency switch off24
10 Key switch24
11 Emergency disconnector and battery connector24
12 Keyboard (Option)24
13 Turtle button (Option)24
Control for lifting and lowering the forks (1)26
Controls for lifting and lowering the support arms (2)26
Switch for safety reversing (3)26
Travel direction selector and speed control (4)26
Horn (5)27
Display (6)27
Numerical field (A)27
Hour meter indicator (B)27
Parameter control (C)27
Battery indicator (D)27
Error indicator (E)27
Function28
Tiller arm and brake (7)28
Control for lowering the forks (8)28
Emergency switch off (9)29
Key switch (10)29
Emergency disconnector and battery connector (11)29
NOTE!29
Keyboard (12) (Option)30
Turtle button (13) (Option)30
Display and programming30
Display30
Programming31
NOTE31
Truck with key31
Truck with keyboard31
Parameters32
No32
Parameter type32
Unit32
Min/ Max32
Std value32
Notes32
Warning codes33
WARNING!33
Code No33
Error type33
Probable cause33
Error codes34
Code No34
Error type34
Probable cause34
Accessories35
Platform35
Load support36
Integrated charger37
Turtle button37
Driving38
Starting the truck38
NOTE!38
WARNING!38
WARNING!38
Braking39
Deceleration39
Steering39
WARNING!39
Parking the truck39
WARNING!39
Transporting loads40
WARNING!40
WARNING!40
WARNING!40
WARNING!41
WARNING41
WARNING!41
WARNING!41
Collecting a load42
Depositing a load42
Lift height limiting ASME42
CAUTION!42
Battery43
Changing the battery43
WARNING!43
Proceed as follows to remove the discharged battery:43
WARNING!43
Proceed as follows when replacing a charged battery:44
Charging the battery44
GENERAL PROHIBITION44
Battery (Ah)44
Charger (A)44
WARNING!44
Before charging45
WARNING!45
During charging45
After charging45
CAUTION45
Battery maintenance46
WARNING!46
Each week:46
Each month:46
Temperature C46
Density g/cm346
Daily service and function checks48
WARNING!48
Pos no48
Check points48
Action48
Maintenance50
Safety regulations with maintenance work50
WARNING!50
WARNING!50
WARNING!51
WARNING!51
NOTE!51
CAUTION!51
WARNING!51
Maintenance work that is to be carried out by the operator52
Maintenance work that may be carried out by trained maintenance personnel52
Cleaning and washing52
NOTE!52
External cleaning52
NOTE!52
Cleaning the motor compartment53
NOTE!53
Electrical components53
NOTE!53
Maintenance chart54
Pos no54
Work to carry out54
Interval in hours – may vary due to application54
Interval in days/weeks/months – may vary due to application54
Lubrication chart58
Pos no58
Service point58
Interval/Running hours58
Lubricant58
500h58
1000h58
3000h58
Oil and grease specification58
Lubricant58
Specification58
Application area58
> – 15C58
< – 15C58
Transporting and storing the truck60
The truck’s dimensions and weight as standard60
The truck’s dimensions and weight60
S 16D60
Lifting the truck60
WARNING!60
WARNING!61
Towing and transporting a defective truck61
WARNING!61
Storing the truck62
Battery62
Hydraulic system62
Drive unit62
Starting after a period of disuse62
Recycling/discarding63
Discarding the battery63
Scrapping the truck63
Chassis63
Hydraulic system64
Electrical system64
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V