Bobcat E45 Compact Excavator Operation & Maintenance Manual SN B3NR11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat E45 Compact Excavator Operation & Maintenance Manual SN B3NR11001 & Above – PDF DOWNLOAD
Language : English
Pages : 226
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Bobcat E45 Compact Excavator Operation & Maintenance Manual SN B3NR11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
DECLARATION OF CONFORMITY 9
For Model E45 9
BOBCAT COMPANY IS IS0 9001 CERTIFIED 11
REGULAR MAINTENANCE ITEMS 11
Fluids, Lubricants And Fuel 12
SERIAL NUMBER LOCATIONS 13
Excavator Serial Number 13
Engine Serial Number 13
DELIVERY REPORT 13
EXCAVATOR IDENTIFICATION 14
FEATURES, ACCESSORIES AND ATTACHMENTS 15
Standard Items 15
Options And Accessories 15
Attachments 15
Buckets Available 15
Falling-Object Guards (FOGS) 16
Special Applications Kit 16
Special Applications Kit Inspection And Maintenance 16
SAFETY AND TRAINING RESOURCES 17
SAFETY INSTRUCTIONS 19
Before Operation 19
Safe Operation Is The Operator’s Responsibility 20
Safe Operation Needs A Qualified Operator 20
Avoid Silica Dust 21
FIRE PREVENTION 21
Maintenance 21
Operation 21
Electrical 21
Hydraulic System 22
Fueling 22
Starting 22
Spark Arrester Exhaust System 22
Welding And Grinding 22
Fire Extinguishers 22
PUBLICATIONS AND TRAINING RESOURCES 23
MACHINE SIGNS (DECALS) 24
Pictorial Only Safety Signs 26
OPERATING INSTRUCTIONS 31
INSTRUMENTS AND CONTROLS 35
Cab Interior Light 35
Left Console 35
Right Console 36
Instrument Panel – Standard 37
Instrument Panel – Deluxe 40
Radio Option 41
Raising And Lowering The Console 43
Two-Speed Travel 43
Auto-Shift Drive System 43
Auto Idle Feature 44
OPERATOR CANOPY (ROPS / TOPS) 45
Description 45
OPERATOR CAB (ROPS / TOPS) 45
Description 45
Cab Door 46
Front Window 47
Front Wiper 48
Window Washer Reservoir 48
Right Side Window 49
Heating, Ventilation, And Air Conditioning Ducting 50
EMERGENCY EXIT 51
Right Side Rear Window 51
Front Window 51
MOTION ALARM SYSTEM 52
Operation 52
TRAVEL CONTROLS 53
Forward And Reverse Travel 53
Turning 53
HYDRAULIC CONTROLS 55
Description 55
Quick Couplers 56
Auxiliary Hydraulics – Standard Instrument Panel 57
Auxiliary Hydraulics – Deluxe Instrument Panel 58
Relieve Hydraulic Pressure With Standard Instrument Panel (Excavator And Attachment) 59
Relieve Hydraulic Pressure With Deluxe Instrument Panel (Excavator And Attachment) 59
Secondary Auxiliary Hydraulics 60
Relieve Secondary Auxiliary Hydraulic Pressure (Excavator And Attachment) 60
Return To Tank Valve 61
OVERLOAD WARNING DEVICE 61
Description 61
Operation 61
BLADE CONTROL LEVER 62
Raising And Lowering Blade 62
ENGINE SPEED CONTROL DIAL 62
Setting Engine Speed (RPM) 62
ECO Mode (With Deluxe Instrument Panel Only) 62
BOOM SWING 63
Operation 63
BOOM LOAD HOLDING VALVE 64
Description 64
Lowering Boom With Load Holding Valve 64
ARM LOAD HOLDING VALVE 66
Description 66
Lowering Arm With Load Holding Valve 66
DAILY INSPECTION 68
Daily Inspection And Maintenance 68
PRE-STARTING PROCEDURE 69
Operation & Maintenance Manual And Operator’s Handbook Locations 69
Entering The Excavator 69
Seat Adjustment 70
Seat Belt 70
Control Console 71
Mirror Adjustment 71
STARTING THE ENGINE 72
Key Switch 72
Keyless 73
Deluxe Instrument Panel 74
Warming The Hydraulic System 75
Cold Temperature Starting 75
MONITORING THE DISPLAY PANELS 76
Instrument Panel 76
Warning And Shutdown 76
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 77
Procedure 77
ATTACHMENTS 78
Installing And Removing The Attachment (Pin-On Attachment) 78
Installing And Removing The Attachment (Quick Coupler, Klac™ System) 79
Installing And Removing The Attachment (German Style Coupler) 83
OPERATING PROCEDURE 92
Inspect The Work Area 92
Basic Operating Instructions 92
Lowering The Work Equipment (Engine STOPPED) 92
Object Handling With The Lifting Device 93
Lift Capacity 95
Using The Clamp (If Equipped) 97
Excavating 98
Boom Swing 100
Backfilling 101
Driving The Excavator 101
Operating On Slopes 102
Operating In Water 104
Avoiding Track Damage 105
DEPTH CHECK 106
Setup / Calibration 106
Initial Setup 116
Operation 123
TOWING THE EXCAVATOR 129
Procedure 129
LIFTING THE EXCAVATOR 130
Procedure 130
TRANSPORTING THE EXCAVATOR ON A TRAILER 131
Loading And Unloading 131
Fastening 132
PREVENTIVE MAINTENANCE 133
MAINTENANCE SAFETY 135
SERVICE SCHEDULE 137
Maintenance Intervals 137
Inspection Checkbook 139
CONTROL CONSOLE LOCKOUTS 139
Inspection And Maintenance 139
SEAT BELT 140
Inspection And Maintenance 140
MOTION ALARM SYSTEM 141
Description 141
Inspecting 141
Adjusting Switch Position 142
TAILGATE 143
Opening And Closing 143
Adjusting The Latch 143
RIGHT SIDE COVER 144
Opening And Closing 144
CAB FILTERS 145
Cleaning And Maintenance 145
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 146
Cleaning And Maintenance 146
AIR CLEANER SERVICE 147
Daily Check 147
Replacing Filter Elements 147
FUEL SYSTEM 149
Fuel Specifications 149
Biodiesel Blend Fuel 149
Filling The Fuel Tank 150
Fuel Filters 151
Draining The Fuel Tank 151
Removing Air From The Fuel System 152
ENGINE LUBRICATION SYSTEM 153
Checking And Adding Engine Oil 153
Engine Oil Chart 153
Removing And Replacing Oil And Filter 154
ENGINE COOLING SYSTEM 155
Cleaning 155
Checking Level 156
Removing And Replacing Coolant 157
ELECTRICAL SYSTEM 158
Description 158
Fuse And Relay Location / Identification 158
Shut-Off Switch 160
Battery Maintenance 160
Using A Booster Battery (Jump Starting) 161
Removing And Installing The Battery 162
HYDRAULIC SYSTEM 163
Checking And Adding Hydraulic Oil 163
Hydraulic / Hydrostatic Fluid Chart 163
Removing And Replacing The Hydraulic Filters 164
Removing And Replacing The Hydraulic Fluid 166
SPARK ARRESTER MUFFLER 167
Cleaning Procedure 167
TRACK TENSION 168
Adjusting 168
TRAVEL MOTOR 171
Checking And Adding Oil 171
Removing And Replacing Oil 171
ALTERNATOR BELT 172
Belt Adjustment 172
Belt Replacement 172
AIR CONDITIONING COMPRESSOR BELT 174
Belt Adjustment 174
Belt Replacement 174
TRACK ROLLER AND IDLER LUBRICATION 175
Procedure 175
QUICK COUPLER 176
Quick Coupler And Attachment Inspection And Maintenance 176
PIN GRABBER QUICK COUPLER 176
Inspection And Maintenance 176
BUCKET 177
Bucket Teeth Removal And Installation 177
LUBRICATION OF THE HYDRAULIC EXCAVATOR 178
Lubrication Locations 178
PIVOT PINS 181
Inspection And Maintenance 181
EXCAVATOR STORAGE AND RETURN TO SERVICE 182
Storage 182
Return To Service 182
SYSTEM SETUP AND ANALYSIS 183
DIAGNOSTIC SERVICE CODES 185
Viewing Service Codes 185
Number Codes List 186
CONTROL PANEL SETUP 189
Panel Setup (Deluxe Instrument Panel) 189
PASSWORD SETUP (KEYLESS START PANEL) 194
Password Description 195
Changing The Owner Password 195
Password Lockout Feature 195
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 196
Password Description 196
Changing The Owner Password 196
Changing The User Passwords 197
Password Lockout Feature 197
MAINTENANCE CLOCK 198
Description 198
Standard Instrument Panel 198
Setup 198
Reset 198
Deluxe Instrument Panel 199
SPECIFICATIONS 201
E45 EXCAVATOR SPECIFICATIONS 203
Machine Dimensions 203
Machine Dimensions (Standard Arm) 204
Machine Dimensions (Long Arm) 205
Rated Lift Capacity (Canopy – Standard Arm) 206
Rated Lift Capacity (Canopy – Standard Arm With Additional Counterweight) 207
Rated Lift Capacity (Canopy – Long Arm) 208
Rated Lift Capacity (Cab – Standard Arm) 209
Rated Lift Capacity (Cab – Standard Arm With Additional Counterweight) 210
Rated Lift Capacity (Cab – Long Arm) 211
Performance 212
Controls 212
Engine 213
Hydraulic System 214
Hydraulic Cylinders 215
Hydraulic Cycle Times 215
Drive System 215
Slew System 215
Undercarriage 215
Electrical 216
Capacities 216
Tracks 216
Ground Pressure 216
Environmental 217
Temperature Range 217
WARRANTY 219
WARRANTY 221
ALPHABETICAL INDEX 223
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat E45 Compact Excavator Operation & Maintenance Manual SN B3NR11001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your excavator.
SAFETY INSTRUCTIONS:
Before Operation:
Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
- The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the
Bobcat machine and attachments:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
s.m