Bobcat E27 Compact Excavator Operation & Maintenance Manual 7354958 (12-20) – PDF DOWNLOAD
FILE DETAILS:
Bobcat E27 Compact Excavator Operation & Maintenance Manual 7354958 (12-20) – PDF DOWNLOAD
Language : English
Pages : 192
Downloadable : Yes
File Type : PDF
Size:32.5 MB
DESCRIPTION:
Bobcat E27 Compact Excavator Operation & Maintenance Manual 7354958 (12-20) – PDF DOWNLOAD
S/N B4R811001 & Above
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your excavator
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage. The Bobcat excavator has an internal combustion engine with resultant heat and exhaust.
- All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
- The attachments and buckets are designed for a Rated Lift Capacity. They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat E27 Compact Excavator Operation & Maintenance Manual 7354958 (12-20) – PDF DOWNLOAD
OPERATOR SAFETY WARNING 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS ISO 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
Fluids, Lubricants And Fuel 6
SERIAL NUMBER LOCATION 7
Excavator Serial Number 7
Engine Serial Number 7
DELIVERY REPORT 7
FEATURES, ACCESSORIES AND ATTACHMENTS 9
Standard Items 9
Options And Accessories 9
Attachments 9
Buckets Available 9
Falling-Object Guards (FOGS) (Canopy Model) 10
Falling-Object Protective Structure (FOPS) (Cab Model) 10
Front Guard Kit 10
Front Guard Kit Inspection And Maintenance 10
SAFETY AND TRAINING RESOURCES 11
SAFETY INSTRUCTIONS 12
Before Operation 12
Safe Operation Is The Operator’s Responsibility 13
Safe Operation Needs A Qualified Operator 13
Avoid Silica Dust 14
FIRE PREVENTION 14
Maintenance 14
Operation 14
Electrical 14
Hydraulic System 15
Fueling 15
Starting 15
Spark Arrester Exhaust System 15
Welding And Grinding 15
Fire Extinguishers 15
PUBLICATIONS AND TRAINING RESOURCES 16
MACHINE SIGNS (DECALS) 17
Pictorial Only Safety Signs 19
OPERATING INSTRUCTIONS 24
INTENDED USE 27
INSTRUMENTS AND CONSOLES 28
Cab Interior Light (If Equipped) 28
Left Console 28
Right Console 29
Instrument Panel – Standard 30
Instrument Panel – Deluxe 33
Radio Option 34
ISO / STD Selector Valve 36
Raising And Lowering The Console 36
Two-Speed Travel 37
Auto Shift Drive Motors 37
Auto Idle Feature 38
OPERATOR CANOPY (ROPS / TOPS / FOPS) 39
Description 39
OPERATOR CAB (ROPS / TOPS / FOPS) 39
Description 39
Cab Door 40
Front Window 41
Front Wiper 42
Window Washer Reservoir 42
Right Side Windows 43
Heating And Ventilation Ducting 44
EMERGENCY EXIT 44
Right Side Rear Window 44
Front Window 44
MOTION ALARM SYSTEM 45
Operation 45
TRAVEL CONTROLS 46
Forward And Reverse Travel 46
Turning 46
HYDRAULIC CONTROLS 48
Description 48
ISO Control Pattern 48
Standard Control Pattern 49
Quick Couplers 50
Selectable And Continuous Auxiliary Hydraulic Flow Description 51
Activating Primary Auxiliary Hydraulics With Standard Instrument Panel 51
Activating Primary Auxiliary Hydraulics With Deluxe Instrument Panel 52
Operating Attachments With Primary Auxiliary Hydraulics 53
Releasing Hydraulic Pressure In Excavator With Standard Instrument Panel 54
Releasing Hydraulic Pressure In Excavator With Deluxe Instrument Panel 54
Releasing Hydraulic Pressure In Attachments 55
Secondary Auxiliary Hydraulics Location 55
Releasing Secondary Auxiliary Hydraulic Pressure In Excavator 55
Releasing Secondary Auxiliary Hydraulic Pressure In Attachment 55
Fourth Auxiliary Hydraulics Location 56
Operating Attachments With Primary, Secondary, Or Fourth Auxiliary Hydraulics 56
Third Auxiliary Hydraulics 59
Direct To Tank Switch 60
OVERLOAD WARNING DEVICE 60
Description 60
Operation 60
BLADE CONTROL LEVER 61
Raising And Lowering Blade 61
ENGINE SPEED CONTROL 61
Setting Engine Speed (RPM) 61
BOOM SWING 62
Operation 62
BOOM LOAD HOLDING VALVE 63
Description 63
Lowering The Boom With Accumulator Pressure 63
Lowering The Boom With NO Accumulator Pressure 63
ARM LOAD HOLDING VALVE 65
Description 65
Lowering The Arm With Accumulator Pressure 65
Lowering The Arm With NO Accumulator Pressure 65
DAILY INSPECTION 67
Daily Inspection And Maintenance 67
PRE-STARTING PROCEDURE 69
Operation & Maintenance Manual And Operator’s Handbook Locations 69
Entering The Excavator 69
Seat Adjustment 70
Seat Belt 70
STARTING THE ENGINE 71
Standard Instrument Panel – Key Start 71
Standard Instrument Panel – Keyless Start 72
Deluxe Instrument Panel – Keyless Start 73
Lowering The Control Console 74
Warming The Hydraulic System 74
Cold Temperature Starting 74
MONITORING THE DISPLAY PANELS 75
Instrument Panel 75
Warning And Shutdown 75
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 76
Procedure 76
ATTACHMENTS 77
Installing And Removing The Attachment (Pin-On Attachment) 77
Installing And Removing The Attachment (Quick Coupler, Klac™ System) 78
Installing And Removing The Attachment (German Style Coupler) 82
Installing And Removing The Attachment (Mechanical Pin Grabber Coupler) 86
Installing And Removing The Attachment (Bobcat Hydraulic Quick Coupler) 90
OPERATING PROCEDURE 95
Inspect The Work Area 95
Basic Operating Instructions 95
Lowering The Work Equipment (Engine STOPPED) 95
Object Handling With The Lifting Device 96
Lift Capacity 98
Using The Clamp 100
Driving The Excavator 102
Operating On Slopes 102
Operating In Water 104
Avoiding Track Damage 105
TOWING THE EXCAVATOR 106
Procedure 106
LIFTING THE EXCAVATOR 107
Procedure 107
TRANSPORTING THE EXCAVATOR ON A TRAILER 108
Loading And Unloading 108
Fastening 109
PREVENTIVE MAINTENANCE 111
SERVICE SCHEDULE 115
Maintenance Intervals 115
Inspection Checkbook 116
CONTROL CONSOLE LOCKOUTS 117
Inspection And Maintenance 117
SEAT BELT 118
Inspection And Maintenance 118
MOTION ALARM SYSTEM 119
Description 119
Inspecting 119
Adjusting Switch Position 120
TAILGATE 121
Opening And Closing 121
Adjusting The Latch 121
RIGHT SIDE COVER 122
Opening And Closing 122
RIGHT SIDE PANEL 123
Removing And Reinstalling 123
CAB FILTERS 124
Cleaning And Maintenance 124
HEATING AND VENTILATION 125
Cleaning And Maintenance 125
AIR CLEANER SERVICE 126
Replacing The Filter Elements 126
FUEL SYSTEM 128
Fuel Specifications 128
Biodiesel Blend Fuel 128
Filling The Fuel Tank 129
Fuel Filters 130
Draining The Fuel Tank 130
Removing Air From The Fuel System 131
ENGINE LUBRICATION SYSTEM 132
Checking And Adding Engine Oil 132
Engine Oil Chart 132
Removing And Replacing Oil And Filter 133
ENGINE COOLING SYSTEM 134
Cleaning 134
Checking Level 135
Removing And Replacing Coolant 136
ELECTRICAL SYSTEM 137
Description 137
Fuse And Relay Location / Identification 137
Shut-Off Switch 139
Battery Maintenance 140
Maintaining Battery Charge Level 140
Battery Service During Machine Storage 140
Battery Testing 141
Battery Charging 141
Using A Booster Battery (Jump Starting) 142
Removing And Installing The Battery 143
HYDRAULIC SYSTEM 144
Checking And Adding Hydraulic Oil 144
Hydraulic / Hydrostatic Fluid Chart 145
Removing And Replacing The Hydraulic Filters 145
Removing And Replacing The Hydraulic Fluid 146
SPARK ARRESTER MUFFLER 147
Cleaning Procedure 147
TRACK TENSION 148
Adjusting 148
TRAVEL MOTOR 150
Checking And Adding Oil 150
Removing And Replacing Oil 150
ALTERNATOR AND FAN BELT 151
Belt Adjustment 151
Belt Replacement 151
QUICK COUPLER 153
Bucket Link And Attachment Coupler Inspection And Maintenance 153
Bobcat Hydraulic Pin Grabber Coupler HPG2 And Attachment Inspection And Maintenance 153
BUCKET 154
Bucket Teeth Removal And Installation 154
TRACK ROLLER AND IDLER LUBRICATION 154
Procedure 154
LUBRICATION OF THE HYDRAULIC EXCAVATOR 155
Lubrication Locations 155
PIVOT PINS 157
Inspection And Maintenance 157
EXCAVATOR STORAGE AND RETURN TO SERVICE 158
Storage 158
Return To Service 158
SYSTEM SETUP AND ANALYSIS 159
DIAGNOSTIC SERVICE CODES 160
Viewing Service Codes 160
Service Codes List 161
CONTROL PANEL SETUP 164
Deluxe Instrument Panel 164
PASSWORD SETUP (KEYLESS START PANEL) 170
Password Description 170
Changing The Owner, User 1, And User 2 Passwords 170
Password Lockout Feature 171
PASSWORD SETUP (DELUXE INSTRUMENT PANEL) 172
Password Description 172
Changing The Owner Password 172
Changing The User Passwords 173
Password Lockout Feature 173
MAINTENANCE CLOCK 174
Description 174
Standard Instrument Panel 174
Setup 174
Reset 174
Deluxe Instrument Panel 174
SPECIFICATIONS 175
EXCAVATOR SPECIFICATIONS 176
Machine Dimensions 176
Rated Lift Capacity – Canopy With Medium Counterweight 178
Rated Lift Capacity – Canopy With Heavy Counterweight 179
Rated Lift Capacity – Cab With Medium Counterweight 180
Rated Lift Capacity – Cab With Heavy Counterweight 181
Performance 182
Controls 182
Engine 183
Hydraulic System 183
Hydraulic Cylinders 184
Hydraulic Cycle Times 184
Electrical 184
Drive System 184
Slew System 184
Undercarriage 185
Capacities 185
Tracks 185
Temperature Range 185
WARRANTY 186
WARRANTY 187
ALPHABETICAL INDEX 189
SERVICE SCHEDULE SYMBOLS 191
IMAGES PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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