Asv Posi track Rc 60 Track Loader Service Repair Workshop Manual
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TABLE OF CONTENTS:
1 Product Safety
Chapter Overview 1-1
Safety Messages 1-1
Information Messages 1-1
Basic Precautions 1-1
Safety Signs 1-1
Protective Equipment 1-2
Mounting and Dismounting 1-2
Lifting 1-2
Hot Fluids and Parts 1-2
Corrosion Inhibitor 1-2
Batteries 1-2
Pressurized Items 1-2
Repair 1-3
Work Tools 1-3
Asbestos Information 1-4
Machine Labels and Decals 1-4
Product ID Number 1-4
Machine Label and Decal Examples 1-5
2 Technical Specifications
Chapter Overview 2-1
Specifications 2-1
Engine 2-1
Transmission 2-1
Drive Motors 2-1
Control Handles 2-1
Auxiliary Pump 2-1
Loader Valve 2-1
Cooler 2-1
3 System Diagrams
Chapter Overview 3-1
Filtering and Cooling System 3-1
Auxiliary Circuit System (RC-60) 3-2
Drive Loop System (RC-60) 3-3
Auxiliary Circuit System (R-60)
Drive Loop System (R-60)
4 Machine Controls and Instrumentation
Chapter Overview 4-1
Machine Controls 4-1
Loader Control 4-1
Drive Control 4-1
Throttle 4-1
Dash Panel 4-1
Gauge/Warning Light Panel 4-2
5 Operator Enclosure Disassembly
and Assembly
Chapter Overview 5-1
Personal Safety 5-1
Machine Preparation 5-1
Preliminary Checkout 5-1
Operator Enclosure Disassembly and Assembly
Procedures 5-1
Light Bar Removal and Installation 5-1
Light Bar Removal 5-1
Light Bar Installation 5-2
Ignition Switch Removal and Installation 5-2
Ignition Switch Removal 5-2
Ignition Switch Installation 5-3
Console Gauge/Warning Panel Removal and
Installation 5-4
Console Gauge Removal 5-4
Console Gauge Installation 5-4
Lap Bar Gas Assist Spring Removal
and Installation 5-5
Lap Bar Gas Assist Spring Removal 5-5
Lap Bar Gas Assist Spring Installation 5-5
6 Chassis Disassembly and Assembly
Chapter Overview 6-1
Personal Safety 6-1
Machine Preparation 6-1
Preliminary Checkout 6-1
Chassis Disassembly and Assembly
Procedures 6-1
Seat Removal and Installation 6-1
Seat Removal 6-1
Seat Installation 6-2
Fuel Sending Unit Removal and Installation 6-2
Fuel Sending Unit Removal 6-3
Fuel Sending Unit Installation 6-3
7 Radiator/Oil Cooler Disassembly
and Assembly
Chapter Overview 7-1
Personal Safety 7-1
Machine Preparation 7-1
Preliminary Checkout 7-1
Radiator/Oil Cooler Disassembly and Assembly
Procedures 7-1
Fan Guard Removal and Installation 7-1
Fan Guard Removal 7-2
Fan Guard Installation 7-2
Radiator/Cooler Removal and Installation 7-2
Radiator/Cooler Removal 7-2
Radiator/Cooler Installation 7-4
8 Hydraulic Reservoir Disassembly
and Assembly
Chapter Overview 8-1
Personal Safety 8-1
Machine Preparation 8-1
Preliminary Checkout 8-1
Hydraulic Reservoir Disassembly and Assembly
Procedures 8-1
Filter Assembly Removal and Installation 8-1
Filter Manifold Removal 8-2
Filter Manifold Installation 8-2
Access Cover Removal and Installation 8-2
Access Cover Assembly Removal 8-2
Access Cover Assembly Installation 8-3
Reservoir Gauge Removal and Installation 8-3
Reservoir Gauge Removal 8-3
Reservoir Gauge Installation 8-4
Suction Screen Removal and Installation 8-4
Suction Screen Removal 8-5
Suction Screen Installation 8-5
Hydraulic Reservoir Cleaning Procedures 8-6
Hydraulic Reservoir Cleaning 8-6
9 Loader/Transmission Controls Disassembly
and Assembly
Chapter Overview 9-1
Personal Safety 9-1
Machine Preparation 9-1
Preliminary Checkout 9-1
Loader/Transmission Controls Disassembly and
Assembly Procedures 9-1
Joystick Removal and Installation 9-1
Joystick Removal 9-1
Joystick Installation 9-3
Loader Float Magnet Removal and Installation 9-4
Loader Float Magnet Removal 9-4
Loader Float Magnet Installation 9-6
Loader Valve Removal and Installation 9-7
Loader Valve Removal 9-7
Loader Valve Installation 9-9
10 Transmission and Drive Disassembly
and Assembly
Chapter Overview 10-1
Personal Safety 10-1
Machine Preparation 10-1
Preliminary Checkout 10-1
Transmission and Drive Disassembly
and Assembly Procedures 10-1
Auxiliary Gear Pump Removal and Installation 10-1
Auxiliary Gear Pump Removal 10-1
Tandem Pump Removal and Installation 10-3
Tandem Pump Removal 10-3
Tandem Pump Installation 10-4
Pump Drive Coupler Removal and Installation 10-5
Pump Drive Coupler Removal 10-5
Pump Drive Coupler Installation 10-6
11 Undercarriage Disassembly and Assembly
Chapter Overview 11-1
Personal Safety 11-1
Machine Preparation 11-1
Preliminary Checkout 11-1
Undercarriage Disassembly and Assembly
Procedures 11-1
Wheel Removal 11-1
Wheel Removal 11-2
Sprocket Roller Removal and Installation 11-3
Track Removal and Installation 11-3
Track Removal 11-4
Track Installation 11-5
Sprocket Bearing Removal 11-6
Sprocket Bearing Plate Removal 11-6
Sprocket Removal and Installation 11-7
Sprocket Removal 11-7
Drive Motor Removal and Installation 11-8
12 Loader Disassembly and Assembly
Chapter Overview 12-1
Personal Safety 12-1
Machine Preparation 12-1
Preliminary Checkout 12-1
Loader Disassembly and Assembly Procedures 12-1
Lift Cylinder/Tilt Cylinder Removal
and Installation 12-1
Lift Cylinder/Tilt Cylinder Removal 12-1
Lift Cylinder/Tilt Cylinder Installation 12-3
Low-Flow Relief Valve Removal and Installation 12-3
Low-Flow Relief Valve Removal 12-3
Low-Flow Relief Valve Installation 12-6
13 Maintenance
Chapter Overview 13-1
Maintenance Schedule 13-1
Engine Oil 13-1
Oil Change Procedures 13-1
Engine Oil Specifications 13-1
Hydraulic Fluid and Filter 13-2
Hydraulic Fluid and Filter Change
Procedures 13-2
Fuel Filter 13-3
Fuel Filter Change Procedures 13-3
Fuel Specifications 13-3
Air Cleaner 13-3
Air Filter Change Procedures 13-3
Track Tension 13-4
Track Tension Adjustment Procedures 13-4
Checking for Proper Track Adjustment 13-4
Fuse Box 13-4
Grease Fittings 13-5
14 Hydraulic Pressure Check & Adjustment
Charge Pressure check
Charge Pressure Adjustment
Drive Pressure Adjustment
Auxiliary Pressure Check & Adjustment
15 Troubleshooting
Chapter Overview 15-1
Personal Safety 15-1
Machine Preparation 15-1
Preliminary Checkout 15-1
Visual Inspection 15-1
Operational Checks 15-1
Troubleshooting Scenarios
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