2016 Arctic Cat ZR XF M PANTERA 3000 5000 7000 9000 ATV Service Manual
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Table Of Content:
2016 Arctic Cat ZR XF M PANTERA 3000 5000 7000 9000 ATV Service Manual
General Information/Foreword ………………………………………….. 2
Snowmobile Identification …………………………………………….. 2
Recommended Gasoline and Oil …………………………………… 2
Engine Break-In ………………………………………………………….. 3
Drive Belt Break-In ………………………………………………………. 3
Genuine Parts …………………………………………………………….. 3
Varying Altitude Operation ……………………………………………. 3
Preparation For Storage……………………………………………….. 5
Preparation After Storage …………………………………………….. 6
After Break-In Checkup/Checklist ………………………………….. 6
Engine Specifications…………………………………………………… 8
Electrical Specifications ……………………………………………….. 9
Drive System Specifications………………………………………… 10
Drive Clutch/Driven Clutch-Related Specifications …………. 10
Drive System Components …………………………………………. 10
Chain Case Performance Calibrations………………………….. 11
Track Specifications …………………………………………………… 13
Suspension Specifications ………………………………………….. 13
Torque Conversions …………………………………………………… 13
Torque Specifications…………………………………………………. 14
Steering and Body ………………………………………………………….. 15
Steering Post…………………………………………………………….. 15
Ski (ZR/XF/Pantera)…………………………………………………… 19
Ski (XF HC/M)…………………………………………………………… 20
Ski Wear Bar …………………………………………………………….. 20
Spindle (ZR/XF/Pantera) …………………………………………….. 21
Spindle (XF HC/M)…………………………………………………….. 21
Steering Tie Rod ……………………………………………………….. 22
Ski Alignment ……………………………………………………………. 23
A-Arms (ZR/XF/Pantera)…………………………………………….. 24
A-Arms (XF HC/M)…………………………………………………….. 25
Ski Shock Absorber……………………………………………………. 27
Sway Bar………………………………………………………………….. 27
Front Bumper ……………………………………………………………. 27
Seat Assembly ………………………………………………………….. 28
Seat Cushion ……………………………………………………………. 28
Taillight/Brakelight Assembly……………………………………….. 29
Rear Bumper/Snowflap ………………………………………………. 29
Windshield/Console/ Headlight ……………………………………. 29
Headlight Bulb…………………………………………………………… 31
Adjusting Headlight Aim …………………………………………….. 31
Engine……………………………………………………………………………. 32
Engine Removing/Installing – 3000 ………………………………. 32
Engine Removing/Installing – 5000/9000 ………………………. 41
Engine Removing/ Installing – 7000 ……………………………… 57
Engine Servicing – 3000……………………………………………… 64
Engine Servicing – 5000/9000……………………………………… 88
Assembly Schematic – 5000/9000………………………………. 111
Engine Servicing – 7000……………………………………………. 114
Assembly Schematic – 7000………………………………………. 133
Troubleshooting Engine…………………………………………….. 135
Engine-Related Items ……………………………………………………. 137
Water Pump ……………………………………………………………. 137
Pressure Testing Engine …………………………………………… 142
Checking Compression …………………………………………….. 142
Changing Oil/Filter …………………………………………………… 143
Testing Oil Pressure…………………………………………………. 145
Liquid Cooling System (5000/9000) ……………………………. 146
Liquid Cooling System (3000/7000) ……………………………. 147
Cooling System Schematics ……………………………………… 148
Air Silencer……………………………………………………………… 150
Turbocharger/Intercooler (9000)…………………………………. 151
Fuel Systems………………………………………………………………… 156
Fuel System……………………………………………………………. 156
Individual Components……………………………………………… 156
Self-Diagnostic System/Codes…………………………………… 160
Fuel Pressure Regulator …………………………………………… 161
Throttle Body Assembly ……………………………………………. 161
Throttle Cable………………………………………………………….. 168
Fuel Pump………………………………………………………………. 168
Troubleshooting……………………………………………………….. 171
Gas Tank………………………………………………………………… 172
Electrical Systems ………………………………………………………… 174
Ignition System………………………………………………………… 174
Throttle Position Sensor ……………………………………………. 174
Electrical Resistance Tests (3000)……………………………… 177
Electrical Resistance Tests (5000/9000) ……………………… 178
Electrical Resistance Tests (7000)……………………………… 178
Voltage Regulator Tests ……………………………………………. 179
Testing Fuel Gauge Sender ………………………………………. 179
Emergency Stop Switch ……………………………………………. 180
Starter Relay Solenoid ……………………………………………… 180
Fuse ………………………………………………………………………. 180
Ignition Switch …………………………………………………………. 180
Starter Motor …………………………………………………………… 181
Troubleshooting Electric Start …………………………………….186
Magneto …………………………………………………………………. 186
Brakelight Switch……………………………………………………… 189
Headlight Dimmer Switch………………………………………….. 190
Testing Handlebar Warmer Elements ………………………… 190
Testing Thumb Warmer Element………………………………… 191
Testing Handlebar Warmer/Thumb Warmer Switch ………. 191
Testing Passenger Handwarmer Switch ……………………… 191
Testing Passenger Handwarmer Elements ………………….. 191
Testing Seat Heater Switches …………………………………….192
Testing Speedometer Sensor…………………………………….. 192
Testing Gear Position Switch……………………………………… 192
Testing Shift Switch ………………………………………………….. 193
Testing Shift Actuator ……………………………………………….. 193
Testing Heated Shield Outlet……………………………………… 193
Voltage/Resistance Chart – Air Temperature………………… 194
Voltage/Resistance Chart – Coolant Temperature…………. 194
Drive Train/Track/Brake Systems …………………………………… 195
Drive Belt………………………………………………………………… 195
Drive Clutch……………………………………………………………..196
Driven Clutch…………………………………………………………… 199
Drive Clutch/Driven Clutch ………………………………………… 203
Drive Train ………………………………………………………………. 205
Drive Sprockets……………………………………………………….. 211
Track Tension ………………………………………………………….. 213
Track Alignment……………………………………………………….. 213
Brake System (Hydraulic) …………………………………………. 214
Brake Lever/Master Cylinder Assembly ………………………. 220
Troubleshooting Drive Clutch/Driven Clutch…………………. 221
Troubleshooting Track ………………………………………………. 222
Troubleshooting Hydraulic Brake System…………………….. 222
Suspension…………………………………………………………………… 223
Suspension Setup Basics …………………………………………. 223
Servicing Suspension ………………………………………………. 228
FOX Air Shocks……………………………………………………….. 242
Servicing IFP Shock…………………………………………………. 242
Description:
2016 Arctic Cat ZR XF M PANTERA 3000 5000 7000 9000 ATV Service Manual
- NOTE: General specifications for each 2016 Arctic Cat Snowmobile can be accessed from the Arctic Cat Cat Tracker Dealer Communication System online. NOTE: Some illustrations and photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
- This Arctic Cat Service Manual contains service and maintenance information for certain Model Year 2016 Arctic Cat Snowmobiles (see cover). The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections.
- The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- The service technician should become familiar with the operation and construction of the components or systems by carefully studying the complete manual. This will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor.
- All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death.
- A CAUTION identifies unsafe practices which may result in snowmobile- related damage. Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile. The symbol NOTE: identifies supplementary information worthy of particular attention. At the time of publication, all information, photographs, and illustrations were technically correct.
- Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
Canaan –
Good and secure way for shopping.
Marcel –
awesome