2015 Arctic Cat WILDCAT SPORT ATV Service Manual
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Table Of Contents:
2015 Arctic Cat WILDCAT SPORT ATV Service Manual
General Information ……………………………………………………..2
General Specifications……………………………………………………… 2
Torque Specifications……………………………………………………….. 3
Torque Conversions (ft-lb/N-m)………………………………………….. 4
Drive Belt Break-In Procedure …………………………………………… 4
Gasoline – Oil – Lubricant ………………………………………………….. 4
Genuine Parts…………………………………………………………………. 5
Preparation For Storage …………………………………………………… 5
Preparation After Storage …………………………………………………. 5
Periodic Maintenance/Tune-Up ……………………………………..6
Periodic Maintenance Chart ……………………………………………… 6
Lubrication Points ……………………………………………………………. 7
Air Filter …………………………………………………………………………. 7
Testing Engine Compression …………………………………………….. 7
Spark Plugs ……………………………………………………………………. 8
Muffler/Spark Arrester………………………………………………………. 8
Engine Oil – Filter …………………………………………………………….. 9
Front Differential – Transaxle Lubricant ……………………………….. 9
Nuts/Bolts/Cap Screws …………………………………………………… 10
Headlight/Taillight-Brakelight……………………………………………. 10
Hydraulic Brake System………………………………………………….. 13
Burnishing Brake Pads …………………………………………………… 14
Replacing V-Belt ……………………………………………………………. 14
Steering/Frame/Controls …………………………………………….17
Front Bumper ………………………………………………………………… 17
Hood/Grille/Storage Box …………………………………………………. 18
Body Panels………………………………………………………………….. 19
Center Console……………………………………………………………… 24
Rack and Pinion Assembly ……………………………………………… 24
Steering Wheel ……………………………………………………………… 26
Steering System ……………………………………………………………. 27
Steering Shaft ……………………………………………………………….. 28
Steering Knuckles………………………………………………………….. 30
Checking/Adjusting Front Wheel Alignment……………………….. 32
Accelerator Pedal…………………………………………………………… 32
Shift Lever…………………………………………………………………….. 33
Shift Cable ……………………………………………………………………. 34
LCD Gauge…………………………………………………………………… 35
Exhaust System…………………………………………………………….. 36
Cargo Box…………………………………………………………………….. 36
Seats……………………………………………………………………………. 37
Doors …………………………………………………………………………… 37
Floor…………………………………………………………………………….. 38
Troubleshooting …………………………………………………………….. 39
Engine ……………………………………………………………………….40
Troubleshooting …………………………………………………………….. 41
Removing Engine ………………………………………………………….. 43
Top-Side Components ……………………………………………………. 48
Removing Top-Side Components …………………………………….. 48
Servicing Top-Side Components ……………………………………… 51
Installing Top-Side Components ………………………………………. 58
Bottom-Side Components……………………………………………….. 62
Removing Bottom-Side Components ……………………………….. 62
Servicing Bottom-Side Components…………………………………. 66
Installing Bottom-Side Components …………………………………. 68
Servicing Left-Side Components ……………………………………… 71
Installing Engine ……………………………………………………………. 75
Fuel/Lubrication/Cooling…………………………………………………….80
Throttle Body ………………………………………………………………… 80
Gas Tank………………………………………………………………………. 82
Gas/Vent Hoses…………………………………………………………….. 83
Oil Filter/Oil Pump………………………………………………………….. 83
Oil Cooler……………………………………………………………………… 83
Oil Flow Chart ……………………………………………………………….. 84
Liquid Cooling System ……………………………………………………. 85
Radiator ……………………………………………………………………….. 85
Thermostat …………………………………………………………………… 87
Fan………………………………………………………………………………. 88
Water Pump………………………………………………………………….. 88
Troubleshooting …………………………………………………………….. 90
Electrical System ………………………………………………………. 91
Battery …………………………………………………………………………. 91
Accessory Receptacle/Connector ……………………………………. 92
Brakelight Switch …………………………………………………………… 92
Engine Coolant Temperature (ECT) Sensor ………………………. 93
Fan Motor……………………………………………………………………… 93
Power Distribution Module (PDM)…………………………………….. 94
Ignition Coils …………………………………………………………………. 94
EFI Sensors/Components……………………………………………….. 95
Speed Sensor ……………………………………………………………….. 96
RPM Limiter ………………………………………………………………….. 97
Electronic Power Steering (EPS) ……………………………………… 97
Ignition Switch……………………………………………………………….. 98
Headlight Switch ……………………………………………………………. 99
Drive Select Switch………………………………………………………… 99
Reverse Override Switch ………………………………………………… 99
Front Drive Actuator……………………………………………………… 100
Stator Coil …………………………………………………………………… 100
Starter Motor……………………………………………………………….. 100
Starter Relay……………………………………………………………….. 101
Engine Control Module (ECM)……………………………………….. 101
Fuel Pump/Fuel Level Sensor………………………………………… 102
Regulator/Rectifier ……………………………………………………….. 103
Headlights…………………………………………………………………… 103
Taillight-Brakelight………………………………………………………… 104
Tilt Sensor…………………………………………………………………… 104
Throttle Position Sensor (TPS) ………………………………………. 105
EFI Diagnostic System …………………………………………………. 105
Troubleshooting …………………………………………………………… 110
Drive and Brake Systems…………………………………………. 111
Front Drive Actuator……………………………………………………… 111
Front Differential ………………………………………………………….. 112
Drive Axles………………………………………………………………….. 125
Transaxle ……………………………………………………………………. 127
Driveshaft/Carrier Bearing …………………………………………….. 142
Hub ……………………………………………………………………………. 145
Hydraulic Brake Caliper (Front) ……………………………………… 147
Master Cylinder Assembly …………………………………………….. 153
Troubleshooting …………………………………………………………… 154
Suspension …………………………………………………………….. 155
Shock Absorbers …………………………………………………………. 155
Front A-Arms ………………………………………………………………. 159
Rear A Arms……………………………………………………………….. 162
Rear Sway Bar…………………………………………………………….. 164
Wheels and Tires…………………………………………………………. 165
Troubleshooting …………………………………………………………… 166
Description:
2015 Arctic Cat WILDCAT SPORT ATV Service Manual
- This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2015 Arctic Cat Wildcat Sport. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections.
- Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- The service technician should become familiar with the operation and construction of each component or system by carefully studying this manual. This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor.
- All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death.
- A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention.
- The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
- Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]