Drexel SwingMast Lift Truck SL44/4 Technical Manual 1412594 – PDF DOWNLOAD
FILE DETAILS:
Drexel SwingMast Lift Truck SL44/4 Technical Manual 1412594 – PDF DOWNLOAD
Language : English
Pages : 130
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Drexel SwingMast Lift Truck SL44/4 Technical Manual 1412594 – PDF DOWNLOAD
Section 1 DESCRIPTION AND SPECIFICATIONS
11 INTRODUCTION 1-1
12 DESCRIPTION 1-1
13 FUNCTIONAL DESCRIPTION 1-2
131 Frame 1-2
132 Powerplant 1-2
133 Drive Train 1-2
134 Electrical System 1-2
Battery 1-2
SCR Controller 1-2
Solenoid Contactors 1-2
Safety Interlocks 1-2
Meters 1-3
135 Hydraulic Subsystem 1-3
136 Pivot and Shift System 1-3
137 Mast 1-3
14 WARNINGS AND CAUTIONS 1-5
141 Warning Plates 1-5
142 Caution Plates – 1-5
15 ITEMS FURNISHED 1-5
16 ITEMS REQUIRED 1-5
17TOOLSANDTESTEQUIPMENT 1-5
18 PREPARATION FOR USE 1-5
19 PREPARATION FOR RESHIPMENT 1-5
110 STORAGE 1-6
Table 1-1: General Specifications 1-6
Table 1-2: Dimensions of Standard Masts 1-7
Section 2 OPERATION
21 INTRODUCTION 2-1
22 OPERATING CONTROLS 2-1
23 OPERATING PRECAUTIONS 2-2
24 TIPPING HAZARDS 2-3
25 SERVICING PRECAUTIONS 2-4
26 STARTING AND DRIVING THE TRUCK 2-5
27 OPERATING THE HYDRAULIC FUNCTIONS 2-6
28 DEPOSITING A LOAD 2-6
29 RETRIEVING A LOAD 2-7
210 LONG LOAD HANDLING 2-8
2101 DEPOSITING A LONG LOAD 2-8
2102 RETRIEVING A LONG LOAD 2-9
211 OPERATOR’S SEAT ADJUSTMENT 2-9
212 FORK ADJUSTMENT 2-9
Section 3 PREVENTIVE MAINTENANCE
31 GENERAL 3-1
32 VISUAL CHECKS 3-1
321 Defective Fasteners 3-1
322 Welding Defects 3-1
323 Defective Wires or Connectors 3-1
Table of Contents
324 Worn Hydraulic Lines or Loose Fittings 3-2
325 Rust or Corrosion 3-2
33 LUBRICATION INSTRUCTIONS 3-2
331 General Procedures 3-2
332 Checking Brake Fluid Level 3-2
333 Checking Hydraulic Oil Level 3-2
334 Replacing Hydraulic Fluid Filter 3-2
335 Checking and Adding Drive Axle Oil 3-3
336 Lubricating Pivot Cylinder Clevises 3-3
33 7 Lubricating Tilt Cylinder Clevises 3-3
338 Lubricating Steer Axle Components 3-4
339 Lubricating the Mast Trunnions 3-4
331 O Lubricating the Pivot Shaft Bearings 3-4
34 Checks and Adjustments 3-5
341 Testing the Parking Brake 3-5
342 Adjusting the Parking Brake 3-5
343 Checking Mast Operation 3-5
Table 3-1: Daily Preventive Maintenance Checks 3-6
Table 3-2: Weekly Preventive Maintenance Checks 3-6
Table 3-3: Lubrication Chart 3-6
Section 4 ILLUSTRATED PARTS BREAKDOWN
41 GENERAL 4-1
42 ABBREVIATIONS 4-1
43 PARTS NOT SHOWN 4-2
44 PHANTOM AND REFERENCE PARTS 4-2
BASE UNIT SL44/4 STD, PART NO 1412594-B 4-3
SERVICE BRAKE GROUP, PART NO 1412402-A 4-5
SERVICE BRAKE PARTS GROUP, PART NO 15507-E 4-6
CYLINDER, MASTER, 3/4 BORE 1-1/4 STROKE, PART NO 20210-A 4-9
HAND BRAKE ASSY, PART NO 17395 4-10
DRIVE ASSY, SL33HP STD, PART NO 10712-05-K 4-12
AXLE, DRIVE WITH KNOTT BRAKE, PART NO 17133-S 4-15
AXLE, DRIVE WITH KNOTT BRAKE, PART NO 17133-S (Continued) 4-16
DIFFERENTIAL, NO-SPIN, PART NO 20230-A 4-20
MOTOR, TRACTION, PART NO 51367-8 4-21
BRAKE ASSY MODIFIED 6″ DIAMETER, PART NO 30677-B 4-22
FLUIDS & GREASE GROUP, PART NO 30760-01-C 4-23
COVER GROUP SL-44/4 STD, PART NO 1412273-A 4-25
SEAT GROUP, PART NO 1412286-A 4-27
SEAT BELT ASSY MODIFIED, PART NO 17585-B 4-28
ELECTRICAL GP SL-44/4 STD,HI-LO,DRIVE IN RACK, PART NO 1412298-C 4-29
ELECTRICAL PANEL ASSY, PART NO 1411564-A 4-30
FUSE PANEL SUB ASSY, PART NO 1411604-C 4-32
ELECTRICAL DOOR ASSY SL44-4, PART NO 15512-11-D 4-35
ELECTRICAL DOOR ASSY SL44-4, PART NO 15512-11-D (Continued) 4-36
SCR TRACTION CONTROL UNIT, PART NO 51170-C 4-40
CONTACTOR, DPDT, 300A, 36VDC COIL, PART NO 28888-D 4-42
CONTACTOR, SPNO, 300A, 36VDC COIL, PART NO 28889-D 4-44
CONNECTOR BATTERY GREY SB-350 3/0 CABLE 36 VOLT, PART NO 25165-5-A 4-46
FOOT CONTROLLER ASSY (EV-100), PART NO 17065-D 4-48
SWITCH ASSY, SEAT, PART NO 15659 4-50
HORN ASSY 36V & HASH FILTER, PART NO 15679-A 4-51
TAIL LAMP, INSTALLATION, PART NO 10902-A 4-52
LIGHT, STOP AND TAIL, 36V, PART NO 25055-B 4-54
STEER PUMP & MOTOR ASSY 36V, w/o THERMOSTAT, PART NO 50661-06-D 4-55
PUMP, POWER STEERING, PART NO 50654-A 4-56
MOTOR, POWER STEERING, 36 V, PART NO 50656-A 4-57
ARTICULATED STEER AXLE ASSY, PART NO 14221-05-F 4-60
CYLINDER ASSY, STEER, PART NO 10834-G 4-63
CYLINDERASSY, MODIFIED, PART NO 9767-01-B 4-64
CROSSHEAD AND PIVOT ASSY, PART NO 17512-01-E 4-66
COMMON PARTS GROUP SL33/44, PART NO 1412401-C 4-70
COMMON PARTS GROUP SL33/44, PART NO 1412401-C (Continued) 4-71
COMMON PARTS GROUP SL33/44, PART NO 1412401-C (Continued) 4-72
KNOB, LIFT, PART NO 50382-01 4-78
DOOR ASSY GROUP w/o STEER PUMP & MOTOR, PART NO i 1748-05-A 4-80
CHAIN ANCHOR ASSY, PART NO 17393-B 4-81
INDICATOR, FORK LEVEL, PART NO 36560 4-82
BATTERY RETAINER & SPACER PLTINSTALL GP SL443-44, PART NO 1413324-A 4-83
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