2015 Arctic Cat WILDCAT ATV Service Manual
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Table Of Contents:
2015 Arctic Cat WILDCAT ATV Service Manual
General Information ……………………………………………………………..2
General Specifications …………………………………………………………2
Torque Specifications…………………………………………………………..3
Torque Conversions (ft-lb/N-m) ……………………………………………..4
Drive Belt Break-In Procedure ………………………………………………4
Gasoline – Oil – Lubricant ……………………………………………………..4
Genuine Parts …………………………………………………………………….5
Preparation For Storage……………………………………………………….5
Preparation After Storage …………………………………………………….5
Periodic Maintenance/Tune-Up ……………………………………………..6
Periodic Maintenance Chart………………………………………………….6
Lubrication Points………………………………………………………………..7
Air Filter……………………………………………………………………………..7
Valve/Tappet Clearance ……………………………………………………….7
Testing Engine Compression ………………………………………………..8
Spark Plugs………………………………………………………………………..9
Muffler/Spark Arrester………………………………………………………….9
Engine/Transmission Oil – Filter …………………………………………..10
Front Differential – Rear Drive Lubricant ……………………………….10
Driveshaft/Coupling……………………………………………………………11
Nuts/Bolts/Cap Screws ………………………………………………………11
Headlight/Taillight-Brakelight……………………………………………….11
Shift Lever/Shift Cable ……………………………………………………….12
Hydraulic Brake System……………………………………………………..13
Burnishing Brake Pads……………………………………………………….15
Replacing V-Belt ……………………………………………………………….15
Steering/Frame/Controls …………………………………………………….18
Hood ……………………………………………………………………………….18
Front Bumper Assembly (X/4X/Limited)………………………………..18
Rear Body Panel……………………………………………………………….18
Electronic Power Steering (EPS) …………………………………………19
Rack and Pinion Assembly …………………………………………………22
Steering Wheel …………………………………………………………………23
Steering Shaft …………………………………………………………………..24
Steering Knuckles ……………………………………………………………..26
Checking/Adjusting Front Wheel Alignment…………………………..27
Accelerator Pedal………………………………………………………………28
Shift Lever ………………………………………………………………………..28
Shift Cable ……………………………………………………………………….29
LCD Gauge/Indicator Lights/Dash Switches………………………….29
Exhaust System………………………………………………………………..30
Cargo Box ………………………………………………………………………..30
Seats……………………………………………………………………………….30
Doors ………………………………………………………………………………31
Roof (X Limited) ………………………………………………………………..32
Troubleshooting…………………………………………………………………33
Engine/Transmission ………………………………………………………….34
Troubleshooting…………………………………………………………………35
Removing Engine/Transmission (Wildcat/X) ………………………….37
Removing Engine/Transmission (4X) ……………………………………41
Top-Side Components ……………………………………………………….46
Left-Side Components ……………………………………………………….62
Removing Left-Side Components ………………………………………..62
Servicing Left-Side Components …………………………………………64
Installing Left-Side Components ………………………………………….66
Right-Side Components……………………………………………………..68
Removing Right-Side Components………………………………………68
Servicing Right-Side Components……………………………………….70
Installing Right-Side Components………………………………………..76
Center Crankcase Components…………………………………………..77
Separating Crankcase Halves……………………………………………..77
Disassembling Crankcase Half ……………………………………………78
Servicing Center Crankcase Components…………………………….80
Assembling Crankcase Half ………………………………………………..87
Joining Crankcase Halves…………………………………………………..89
Installing Engine/Transmission (Wildcat/X) ……………………………91
Installing Engine/Transmission (4X)……………………………………..94
Fuel/Lubrication/Cooling …………………………………………………….98
Throttle Body …………………………………………………………………….98
Gas Tank ………………………………………………………………………….99
Gas/Vent Hoses……………………………………………………………….100
Oil Filter/Oil Pump ……………………………………………………………100
Oil Cooler ……………………………………………………………………….101
Liquid Cooling System………………………………………………………101
Radiator………………………………………………………………………….101
Thermostat ……………………………………………………………………..103
Fans……………………………………………………………………………….103
Water Pump…………………………………………………………………….103
Troubleshooting ……………………………………………………………….104
Electrical System………………………………………………………………105
Battery……………………………………………………………………………105
Accessory Receptacle/Connector ………………………………………106
Brakelight Switch ……………………………………………………………..106
Engine Coolant Temperature (ECT) Sensor…………………………107
Fan Motor ……………………………………………………………………….107
Power Distribution Module (PDM) ………………………………………107
Ignition Coil……………………………………………………………………..108
EFI Sensor/Components …………………………………………………..108
Speed Sensor………………………………………………………………….109
RPM Limiter…………………………………………………………………….110
Electronic Power Steering (EPS)………………………………………..110
Ignition Switch …………………………………………………………………112
Headlight Switch………………………………………………………………112
Drive Select Switch ………………………………………………………….112
Reverse Override Switch…………………………………………………..113
Front Drive Actuator …………………………………………………………113
Stator Coil……………………………………………………………………….113
Starter Motor …………………………………………………………………..114
Starter Relay …………………………………………………………………..115
Engine Control Module (ECM) …………………………………………..115
Fuel Pump/Fuel Level Sensor ……………………………………………115
Regulator/Rectifier……………………………………………………………117
Headlights ………………………………………………………………………117
Taillight-Brakelight ……………………………………………………………118
Ignition Timing …………………………………………………………………118
Tilt Sensor ………………………………………………………………………118
Throttle Position Sensor (TPS)…………………………………………..119
EFI Diagnostic System ……………………………………………………..120
Troubleshooting ……………………………………………………………….125
Drive and Brake Systems ………………………………………………….126
Front Drive Actuator …………………………………………………………126
Front Differential ………………………………………………………………127
Driveshaft (Wildcat 4X)……………………………………………………..139
Drive Axles ……………………………………………………………………..142
Rear Gear Case ………………………………………………………………145
Hub………………………………………………………………………………..151
Hydraulic Brake Caliper (Wildcat)……………………………………….153
Hydraulic Brake Caliper (X/4X)…………………………………………..156
Master Cylinder Assembly…………………………………………………159
Troubleshooting Drive System……………………………………………160
Troubleshooting Brake System…………………………………………..161
Suspension ………………………………………………………………………162
Shock Absorbers ……………………………………………………………..162
Front A-Arms …………………………………………………………………..166
Rear Trailing Arms……………………………………………………………169
Wheels and Tires …………………………………………………………….171
Troubleshooting ……………………………………………………………….172
Description:
2015 Arctic Cat WILDCAT ATV Service Manual
- This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2015 Arctic Cat Wildcat models (see cover). The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections.
- Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- The service technician should become familiar with the operation and construction of each component or system by carefully studying this manual. This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor.
- All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death.
- A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention.
- The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
- All materials and specifications are subject to change without notice.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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