2014 Arctic Cat Prowler XT XTX XTZ Service Manual
DESCRIPTION:
2014 Arctic Cat Prowler XT XTX XTZ Service Manual
FOREWORD:
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2014 Arctic Cat ROV (Recreational Off-Highway Vehicle) models (see cover). The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.
- When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools.
- All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle.
- The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
TABLE OF CONTENTS:
2014 Arctic Cat Prowler XT XTX XTZ Service Manual
General Information 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Gasoline – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 6
Periodic Maintenance 7
Periodic Maintenance Chart 7
Lubrication Points 8
Air Filter 8
Valve/Tappet Clearance 8
Testing Engine Compression 9
Spark Plug(s) 10
Muffler/Spark Arrester 10
Engine/Transmission Oil – Filter 11
Front Differential – Rear Drive Lubricant 12
Driveshaft/Coupling 12
Nuts/Bolts/Cap Screws 12
Headlight/Taillight-Brakelight 13
Shift Lever (XT/XTZ) 13
Shift Lever/Shift Cable (XTX) 14
Hydraulic Brake System 15
Parking Brake (XT/XTZ) 16
Burnishing Brake Pads 19
Checking/Replacing V-Belt 19
Steering/Frame/Controls 21
Steering Assembly (XT) 21
Electronic Power Steering (EPS) (XTX/XTZ) 23
Steering Assembly (XTX/XTZ) 26
Steering Wheel 27
Upper Steering Shaft 28
Lower Steering Shaft Assembly 29
Steering Knuckles 30
Checking/Adjusting Front Wheel Alignment 32
Front Bumper Assembly 33
Hood 33
Fenders 34
Floor 34
Belly Panel 35
Accelerator Pedal 35
Shift Lever (XT/XTZ) 35
Shift Lever (XTX) 36
LCD Gauge/Indicator Lights 36
Exhaust System 37
Cargo Box 37
Taillight Assembly 38
Seats 38
Troubleshooting 38
Engine/Transmission 40
Troubleshooting 41
Prowler XT/XTX (Table of Contents) 43
Prowler XTZ (Table of Contents) 88
Fuel/Lubrication/Cooling 144
Electronic Fuel Injection (XT/XTX) 144
Electronic Fuel Injection (XTZ) 145
Gas Tank 146
Gas/Vent Hoses 149
Oil Filter/Oil Pump 149
Oil Cooler (XTZ) 150
Liquid Cooling System151
Radiator 151
Thermostat (XT/XTX) 152
Thermostat (XTZ) 153
Fan153
Water Pump (XT/XTX)153
Water Pump (XTZ)154
Electric Fuel Pump/Fuel Level Sensor155
Troubleshooting 157
Electrical System 158
Battery 158
RPM Limiter159
Switches 159
Accessory Receptacle/Connector 159
Brakelight Switch 160
Engine Coolant Temperature (ECT) Sensor160
Fan Motor 160
Power Distribution Module (PDM)161
Ignition Coil162
EFI Sensors/Components 162
Speed Sensor163
Electronic Power Steering (EPS) (XTZ)164
Electronic Power Steering (EPS) (XTX) 165
Ignition Switch 167
Headlight Switch167
Drive Select Switch167
Reverse Override Switch 168
Front Drive Actuator168
Stator Coil/Crankshaft Position (CKP) Sensor169
Starter Motor 169
Starter Relay170
Electronic Control Unit (ECM) 170
Regulator/Rectifier171
Headlights171
Taillight-Brakelight171
Ignition Timing 171
Tilt Sensor 172
Throttle Position Sensor (TPS) 173
ECM Error Codes (XT/XTZ) 174
EFI Diagnostic System (XTX)174
Troubleshooting 179
Drive System 181
Front Drive Actuator181
Front Differential 182
Drive Axles 194
Rear Gear Case 197
Hub200
Hydraulic Brake Caliper 202
Universal Joints (XTZ) 205
Troubleshooting Drive System208
Troubleshooting Brake System208
Suspension209
Shock Absorbers 209
Front A-Arms 210
Rear A-Arms212
Wheels and Tires213
Troubleshooting 214
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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Cyrus Junior –