2014 Arctic Cat DVX 90 90 Utility ATV Service Manual
DESCRIPTION:
2014 Arctic Cat DVX 90 90 Utility ATV Service Manual
FOREWORD:
This manual contains service, maintenance, and troubleshooting information for the 2014 Arctic Cat DVX 90/90 Utility ATV and is designed to aid in service-oriented applications. This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to address any given condition.
- This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
- The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV.
- The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct.
- Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.
TABLE OF CONTENTS:
2014 Arctic Cat DVX 90 90 Utility ATV Service Manual
General Information 2
Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 3
Break-In Procedure 3
Gasoline-Oil-Lubricant 4
Genuine Parts 4
Preparation For Storage 4
Preparation After Storage 5
Periodic Maintenance/Tune-Up 6
Periodic Maintenance Chart 6
Air Filter 7
Valve/Tappet Clearance 7
Testing Engine Compression 8
Spark Plug 9
Muffler/Spark Arrester 9
Transmission Lubricant 9
Engine Oil 10
Headlights 11
Brakelight/Taillight 11
Brake Systems 12
Replacing Drive Belt 14
Adjusting Shift Linkage 15
Troubleshooting Brake System 15
Steering/Frame/Controls 16
Steering Post/Handlebar/Tie Rods 16
Handlebar Grip 19
Handlebar Switch 19
Hand Brake Lever Assemblies 20
Troubleshooting 23
Engine/Transmission 24
Removing Engine/Transmission 24
Top-Side Components 25
Removing Top-Side Components 26
Servicing Top-Side Components 28
Installing Top-Side Components 33
Left-Side Components 36
Removing Left-Side Components 36
Installing Left-Side Components 38
Right-Side Components 39
Removing Right-Side Components 40
Servicing Right-Side Components 43
Installing Right-Side Components 44
Center Crankcase Components 46
Disassembling Crankcase Halves 46
Servicing Crankcase Components47
Assembling Crankcase Half 48
Installing Engine/Transmission 49
Troubleshooting51
Fuel/Lubrication53
Carburetor Schematic 53
Carburetor 53
Throttle Cable Free-Play 57
Engine RPM (Idle) 57
Gas Tank 58
Gas Tank Valve 59
Gas/Vent Hoses 60
Oil Pump Assembly 60
Oil Screen/Filter 60
Troubleshooting 60
Electrical System 61
Battery61
Testing Electrical Components 62
Timing Sensor 62
CDI/Ignition Coil 62
Stator Coil 62
Choke Circuit 63
Brakelight Switch 63
Fuse 63
Ignition Coil 63
Ignition Switch 64
Handlebar Control Switches 64
Magneto Assembly 64
Starter Motor 65
Regulator/Rectifier 65
Ignition Timing 65
Headlights 65
Troubleshooting 65
Drive System 67
Drive Chain/Sprockets 67
Rear Hub/Drive Axle 69
Front Hub 72
Brake Systems 73
Troubleshooting 74
Suspension 75
Shock Absorbers 75
A-Arm 76
Swing Arm 78
Wheels and Tires 80
Troubleshooting 81
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PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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