2014 Arctic Cat 300 Utility DVX 300 ATV Service Manual – PDF DOWNLOAD
DESCRIPTION:
2014 Arctic Cat 300 Utility DVX 300 ATV Service Manual – PDF DOWNLOAD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2014 Arctic Cat ATV 300 Utility/DVX 300 and is designed to aid service personnel in service-oriented applications.
- This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to address any given condition.
- This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools.
- Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
- At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.
TABLE OF CONTENTS:
2014 Arctic Cat 300 Utility DVX 300 ATV Service Manual – PDF DOWNLOAD
General Information 2
General Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Break-In Procedure 4
Gasoline – Oil – Lubricant 4
Genuine Parts 5
Preparation For Storage 5
Preparation After Storage 6
Periodic Maintenance/Tune-Up 7
Periodic Maintenance Chart 7
Lubrication Points 8
Air Filter 8
Valve/Tappet Clearance 8
Testing Engine Compression 9
Spark Plug 9
Muffler/Spark Arrester 10
Engine Oil – Filter 10
Rear Drive Lubricant (Utility) 11
Transmission Lubricant 11
Drive Chain (DVX) 12
Driveshaft/Coupling (Utility) 13
Nuts/Bolts/Cap Screws 13
Headlight/Taillight- Brakelight 13
Shift Lever 13
Hydraulic Brake Systems 14
Auxiliary/Rear Hydraulic Brake 16
Burnishing Brake Pads 18
Checking/Replacing V-Belt 18
Steering/Frame/Controls 20
Body 20
Steering Post Cover/Instrument Pod 22
Steering Post/Tie Rods 23
Measuring/Adjusting Toe-In/Toe-Out 25
Front Brake Lever/Master Cylinder Assembly 25
Auxiliary Brake Pedal/Master Cylinder Assembly 26
Throttle Control 27
Troubleshooting 28
Engine/Transmission 29
Removing Engine/ Transmission 30
Top-Side Components 35
Removing Top-Side Components 35
Servicing Top-Side Components 37
Installing Top-Side Components 41
Left-Side Components 43
Removing Left-Side Components 43
Servicing Left-Side Components 44
Installing Left-Side Components 50
Right-Side Components 51
Removing Right-Side Components 52
Servicing Right-Side Components 57
Installing Right-Side Components 64
Center Crankcase Components 65
Separating Crankcase Halves 65
Disassembling Crankcase Half 65
Servicing Center Crankcase Components 65
Assembling Crankcase Half 66
Joining Crankcase Halves 67
Installing Engine/Transmission 67
Troubleshooting 70
Fuel/Lubrication/Cooling 73
Carburetor 73
Throttle Cable Free-Play 77
Engine RPM (Idle) 77
Gas Tank 77
Gas Tank Valve 78
Gas/Vent Hoses 78
Oil Flow Chart 78
Oil Pump 79
Liquid Cooling System 79
Radiator 79
Hoses/Thermostat 80
Fan 80
Water Pump 80
Troubleshooting 81
Electrical System 82
RPM Limiter 82
Testing Electrical Components 82
Electrical Connections 82
Switches 82
Battery 82
Brakelight Switch (Auxiliary) 83
Brakelight Switch (Handlebar Control) 83
Coolant Temperature and Cooling Fan Switches 84
Fan Motor 84
Fuse Block 84
Fuses 85
Ignition Coil 85
Indicator Lights (DVX) 86
LCD Gauge Assembly 86
Ignition Switch 87
Handlebar Control Switches 87
Magneto Coils 88
Starter Motor 88
Starter Relay 88
CDI Unit 89
Regulator/Rectifier 89
Start-in-Gear Relay 89
Headlights 90
Taillight – Brakelight 90
Ignition Timing 90
Troubleshooting 91
Drive System 93
Rear Drive Assembly Schematics 93
Rear Drive Axle (DVX) 93
Rear Drive Axle (Utility) 96
Troubleshooting Drive System 105
Troubleshooting Brake System 105
Suspension 106
Front and Rear Suspension Assembly Schematics 106
Front Shock Absorbers 106
Rear Shock Absorber 107
Swing Arm 108
Front A-Arms 111
Wheels and Tires 113
Troubleshooting 114
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer