2013 Harley-Davidson Softail Delux Service Manual – PDF DOWNLOAD
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DESCRIPTION:
2013 Harley-Davidson Softail Delux Service Manual – PDF DOWNLOAD
ABOUT THIS MANUAL:
GENERAL:
This service manual has been prepared with the following purposes in mind:
• To acquaint the user with the construction of the Harley- Davidson product and assist in the performance of basic maintenance and repair.
• To introduce the professional Harley-Davidson technician to the latest field-tested and factory-approved major repair
methods. We sincerely believe that this service manual will make your association with Harley-Davidson products more pleasant and profitable.
HOW TO USE YOUR SERVICE MANUAL
Refer to the table below for the content layout of this manual.
NO. CHAPTER
1 Maintenance
2 Chassis
3 Engine
4 Fuel System
5 Drive
6 Transmission
7 Electrical
A Appendix A Connector Repair
B Appendix B Wiring
C Appendix C ABS
D Appendix D Conversions
E Appendix E Glossary
Use the TABLE OF CONTENTS (which follows this FOREWORD) and the INDEX (at the back of this manual) to quickly locate subjects. Chapters and topics in this manual are sequentially numbered for easy navigation.
- For example, a cross-reference shown as 2.2 SPECIFICATIONS refers to chapter 2 CHASSIS, heading 2.2 SPECIFICATIONS.
- For quick and easy reference, all pages contain a chapter number followed by a page number. For example, page 3-5 refers to page 5 in Chapter 3.
TABLE OF CONTENTS:
2013 Harley-Davidson Softail Delux Service Manual – PDF DOWNLOAD
FOREWORD 1
TABLE OF CONTENTS 3
1 MAINTENANCE 17
1 1 FASTENER TORQUE VALUES 19
Fastener Torque Values in this Chapter 19
1 2 GENERAL 22
Servicing a New Motorcycle 22
Safe Operating Maintenance 22
Disposal and Recycling 22
Shop Practices 22
Repair and Replacement Procedures 23
Cleaning 24
Tool Safety 24
1 3 FUEL AND OIL 26
Fuel 26
Gasoline Blends 26
Engine Lubrication 26
Winter Lubrication 27
1 4 BULB REQUIREMENTS 28
General 28
1 5 MAINTENANCE SCHEDULE 29
General 29
1 6 ENGINE OIL AND FILTER 34
Checking and Adding Oil 34
Changing Oil and Filter 34
1 7 AIR CLEANER AND EXHAUST SYSTEM 36
Removal 36
Installation 37
Exhaust System Leak Check 38
1 8 TIRES AND WHEELS 39
General 39
Tires 39
Tire Replacement 40
Wheel Bearings 40
Wheel Spokes 40
1 9 PRIMARY CHAINCASE LUBRICANT 42
General 42
Changing Primary Chaincase Lubricant 42
1 10 TRANSMISSION LUBRICANT 44
Transmission Lubricant 44
Changing Transmission Lubricant 44
1 11 CLUTCH 46
Adjustment 46
1 12 DRIVE BELT AND SPROCKETS 48
General 48
Cleaning 48
Inspection 48
Checking Belt Deflection 49
Adjusting Belt Deflection 50
1 13 THROTTLE CABLES 52
Cable Inspection, Lubrication and Adjustment 52
1 14 CABLE AND CHASSIS LUBRICATION 54
General 54
Cables and Hand Levers 54
Jiffy Stand 54
Steering Head Bearings 54
1 15 BRAKES 55
Fluid Inspection 55
Rear Brake Pedal 55
Brake Lines Inspection 55
1 16 BRAKE PADS AND DISCS 57
Inspection 57
Brake Pad Replacement 58
1 17 SPARK PLUGS 61
Removal 61
Inspection 61
Cleaning 61
Installation 61
Spark Plug Cable Inspection 62
1 18 STEERING HEAD BEARINGS 63
Adjustment: FLSTC, FLSTF/B, FLSTN, FLS 63
Adjustment: FXST, FXS 64
Adjustment: FXSB 66
Lubrication 67
1 19 CRITICAL FASTENERS 68
Inspection 68
1 20 BATTERY MAINTENANCE 69
General 69
Cleaning and Inspection 70
Voltmeter Test 70
Charging Battery 70
Disconnection and Removal 71
Storage 71
Installation and Connection 72
1 21 HEADLAMP ALIGNMENT 74
Headlamp Alignment 74
Headlamp Adjustment 74
1 22 SUSPENSION ADJUSTMENTS 76
Shock Absorbers 76
1 23 STORAGE 77
General 77
Placing in Storage 77
Removal from Storage 77
1 24 TROUBLESHOOTING 79
General 79
Engine 79
Lubrication System 80
Electrical System 81
Transmission 81
Handling 81
Brakes 81
2 CHASSIS 83
2 1 FASTENER TORQUE VALUES 85
Fastener Torque Values in this Chapter 85
2 2 SPECIFICATIONS 89
Specifications 89
2 3 VEHICLE IDENTIFICATION NUMBER (V I N ) 93
Vehicle Identification Number 93
2 4 FRONT WHEEL 95
Removal 95
Disassembly 95
Cleaning and Inspection 97
Assembly 97
Installation 98
2 5 REAR WHEEL 99
Removal 99
Disassembly 99
Cleaning and Inspection 100
Assembly 100
Installation 101
2 6 WHEEL LACING 102
Wheel Lacing: Angle Flange Hub 102
2 7 CHECKING AND TRUING WHEELS 104
General 104
Checking Wheel Runout 104
Laced Wheel Rim Offset 105
Truing Laced Wheels 107
2 8 SEALED WHEEL BEARINGS 109
Inspection 109
Removal 109
Installation 111
2 9 TIRES 113
General 113
Removal 113
Cleaning, Inspection and Repair 113
Installation 114
Checking Tire Runout 116
Wheel Balancing 117
2 10 VEHICLE ALIGNMENT 118
Axle Alignment 118
2 11 FRONT BRAKE MASTER CYLINDER 120
General 120
Removal and Disassembly 120
Cleaning and Inspection 122
Assembly and Installation 122
2 12 FRONT BRAKE CALIPER 124
Removal 124
Disassembly 124
Cleaning, Inspection and Repair 126
Assembly 127
Installation 128
2 13 REAR BRAKE MASTER CYLINDER 129
General 129
Removal 129
Disassembly 129
Cleaning and Inspection 130
Assembly 130
Installation 131
2 14 REAR BRAKE CALIPER 135
Removal 135
Disassembly 135
Cleaning, Inspection and Repair 137
Assembly 138
Rear Brake Line Routing 138
Installation 138
2 15 BLEEDING BRAKES 140
General 140
Procedure 140
2 16 FRONT FORK: TELESCOPIC 142
General 142
Replacing Fork Oil 142
Removal 143
Disassembly 143
Cleaning and Inspection 143
Assembly 148
Installation 148
2 17 STEERING HEAD 149
Removal 149
Inspection 150
Disassembly 151
Assembly 151
Installation 152
2 18 BELT GUARD AND DEBRIS DEFLECTOR 153
Removal 153
Installation 153
2 19 REAR SHOCK ABSORBERS 154
General 154
Removal 154
Installation 154
Shock Disposal 155
2 20 REAR FORK 157
Removal 157
Cleaning and Inspection 158
Pivot Bearing Replacement 158
Installation 159
2 21 THROTTLE CONTROL 160
Removal/Disassembly 160
Cleaning and Inspection 160
Assembly/Installation 160
2 22 CLUTCH CONTROL 162
Removal 162
Installation 162
2 23 HANDLEBARS: FLSTC, FLSTN, FLS, FXST 164
Removal 164
Installation 165
2 24 HANDLEBARS: FLSTF/B 166
Removal 166
Installation 167
2 25 HANDLEBARS: FXS 170
Removal 170
Installation 170
2 26 HANDLEBARS: FXSB 172
Removal 172
Installation 172
2 27 FRONT FENDER 175
Removal 175
Installation 176
2 28 REAR FENDER: FLSTC 177
Removal 177
Installation 177
2 29 REAR FENDER: FLSTF/B 179
Removal 179
Installation 179
2 30 REAR FENDER: FXST 180
Removal 180
Installation 180
2 31 REAR FENDER: FLS, FXS 182
Removal 182
Installation 182
2 32 REAR FENDER: FXSB 185
Removal 185
Installation 186
2 33 REAR FENDER: FLSTN 187
Removal 187
Disassembly 187
Assembly 189
Installation 189
2 34 REAR FENDER WIRE CONDUIT 190
Installation 190
2 35 FOOTBOARDS AND FOOTRESTS 191
Rider Footboards 191
Rider Footrest 191
Passenger Footrest 191
2 36 JIFFY STAND 193
Cleaning 193
Sensor: HDI Models 193
Removal 194
Installation 194
2 37 FORK LOCK 195
Removal 195
Installation 195
2 38 SEAT AND STRAP RETENTION NUT 196
Replacement 196
2 39 SEAT: FLS, FXS, FXST, FXSB 197
Replacement 197
2 40 SEAT: FLSTN, FLSTF, FLSTFB, FLSTC 198
Removal and Installation 198
2 41 LUGGAGE RACK: FLSTN 199
Removal and Installation 199
2 42 SADDLEBAGS: FLSTC 200
Removal 200
Installation 200
2 43 WINDSHIELD: FLSTC 202
Removal 202
Installation 202
2 44 SAREE GUARD: INDIA MODELS 203
Left Side Removal and Installation 203
Right Side Removal and Installation 203
2 45 FRONT LICENSE PLATE BRACKET 205
Removal and Installation 205
2 46 MEDALLIONS, SERIALIZED BADGES AND TANK EMBLEMS 206
Removal 206
Installation 206
3 ENGINE 207
3 1 FASTENER TORQUE VALUES 209
Fastener Torque Values in this Chapter 209
3 2 SPECIFICATIONS 211
Specifications 211
3 3 SERVICE WEAR LIMITS 213
General 213
3 4 ENGINE OIL FLOW 215
Oil Feed 215
Top End 216
Bottom End 217
Chain Guide Bracket 219
Oil Return 220
3 5 OIL PUMP OPERATION 221
General 221
Operation 221
3 6 BREATHER OPERATION 223
General 223
3 7 OIL PRESSURE 224
Oil Pressure Indicator Lamp 224
Checking Oil Pressure 224
3 8 TROUBLESHOOTING 226
Diagnosing Valve Train Noise 226
Compression Test 226
Cylinder Leakdown Test 226
Diagnosing Smoking Engine or High Oil Consumption 227
3 9 HOW TO USE THIS SECTION 228
Top End Repair 228
Bottom End Repair 228
Typical Symptoms 228
3 10 TOP END SERVICE 229
Engine in Chassis 229
Engine Removed from Chassis 230
3 11 CAM COMPARTMENT SERVICE 231
Engine in Chassis 231
Engine Removed From Chassis 232
3 12 STRIPPING MOTORCYCLE FOR SERVICE 233
Procedure 233
3 13 ASSEMBLING MOTORCYCLE AFTER SERVICE 234
Procedure 234
3 14 REMOVING ENGINE FROM CHASSIS 235
Procedure 235
3 15 INSTALLING ENGINE IN CHASSIS 236
Procedure 236
3 16 TOP END OVERHAUL: DISASSEMBLY 238
General 238
Rocker Covers 238
Rocker Arm Support Plate 238
Pushrods, Lifters and Covers 240
Cylinder Head 240
Cylinder 241
Piston 242
3 17 BREATHER ASSEMBLY 244
Disassembly 244
Cleaning and Inspection 244
Assembly 244
3 18 ROCKER ARM SUPPORT PLATE 245
Disassembly 245
Cleaning and Inspection 245
Assembly 247
3 19 PUSHRODS, LIFTERS AND COVERS 248
Disassembly 248
Cleaning and General Inspection 248
Lifter Inspection 249
Assembly 249
3 20 CYLINDER HEAD 250
Disassembly 250
Cleaning 251
Inspection 251
Valve Guide Replacement 252
Valve and Seat Refacing 256
Assembly 258
3 21 CYLINDER 260
Cleaning 260
Inspection 260
Deglazing Cylinder 262
Boring and Honing Cylinder 262
3 22 PISTON 264
Disassembly 264
Cleaning 264
Inspection 264
Assembly 266
3 23 TOP END OVERHAUL: ASSEMBLY 268
General 268
Piston 268
Cylinder 269
Cylinder Head 271
Pushrods, Lifters and Covers 275
Rocker Arm Support Plate 276
Breather and Rocker Cover 277
3 24 CAM COMPARTMENT AND COMPONENTS 278
Cam Support Plate and Cover Removal 278
Cam Support Plate Cleaning and Inspection 280
Camshafts 281
Oil Pressure Relief Valve 283
Cam Needle Bearings 283
Cam Support Plate and Cover Installation 286
3 25 OIL PUMP 290
Removal 290
Cleaning and Inspection 290
Installation 291
3 26 CRANKCASE DISASSEMBLY AND REPAIR 292
Crankcase Disassembly 292
Counterbalancer Assembly 292
Cleaning and Inspection 294
Right Crankcase Half 295
Left Crankcase Half 297
Sprocket Shaft Bearing Inner Race 298
Cylinder Studs 301
Pipe Plugs and Oil Fittings 301
3 27 FLYWHEEL AND CONNECTING RODS 302
General 302
Inspection 302
Measuring Crankshaft Runout 302
3 28 COUNTERBALANCER ASSEMBLY REPAIR 305
Cleaning, Inspection, and Repair 305
3 29 CRANKCASE ASSEMBLY 310
Counterbalancer Assembly Installation 310
Crankcase 313
3 30 OIL TANK: ALL BUT FXSB 316
Removal and Disassembly 316
Installation 319
3 31 OIL TANK: FXSB 320
Removal and Disassembly 320
Installation 323
4 FUEL SYSTEM 325
4 1 FASTENER TORQUE VALUES 327
Fastener Torque Values in this Chapter 327
4 2 SPECIFICATIONS: FUEL SYSTEM 329
Specifications 329
4 3 AIR CLEANER ASSEMBLY 330
Removal 330
Installation 330
Backplate Assembly: HDI Models 331
4 4 FUEL SUPPLY LINE 332
Purging Fuel Supply Line 332
Disconnecting Fuel Supply Line 332
4 5 FUEL PRESSURE TEST 333
General 333
Testing 333
4 6 FUEL TANK 335
General 335
Removal 335
Cleaning and Inspection 336
Installation 337
4 7 CONSOLE: FXS, FXSB 338
Removal 338
Installation 338
4 8 THROTTLE POSITION SENSOR (TPS) 339
General 339
Removal 339
Installation 339
4 9 INTAKE AIR TEMPERATURE SENSOR (IAT) 340
General 340
Removal 340
Installation 340
4 10 ENGINE TEMPERATURE SENSOR (ET) 341
General 341
Removal 341
Installation 341
4 11 INDUCTION MODULE 342
Removal 342
Installation 343
4 12 IDLE AIR CONTROL (IAC) 344
General 344
Removal 344
Installation 344
4 13 MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP) 345
Removal 345
Installation 345
4 14 OXYGEN (O2) SENSOR 346
General 346
Removal 346
Installation 346
4 15 FUEL INJECTORS 348
General 348
Removal 348
Installation 348
4 16 FUEL PUMP AND FUEL GAUGE SENDING UNIT 350
General 350
Removal 350
Vapor Valve 351
Disassembly and Assembly 352
Installation 354
4 17 EXHAUST SYSTEM 356
Mufflers: FLSTC, FXST, FXSB 356
System: FLSTC, FXST, FXSB 356
Mufflers: FLSTN, FLSTF/B, FLS, FXS 358
System: FLSTN, FLSTF/B, FLS, FXS 358
4 18 INTAKE LEAK TEST 360
General 360
Leak Tester 360
Procedure 360
4 19 EVAPORATIVE EMISSIONS CONTROL SYSTEM 362
General 362
Charcoal Canister 363
Purge Solenoid 363
Hose Routing/Replacement 363
5 DRIVE 365
5 1 FASTENER TORQUE VALUES 367
Fastener Torque Values in this Chapter 367
5 2 SPECIFICATIONS: DRIVE 368
Specifications 368
5 3 PRIMARY CHAINCASE COVER 369
General 369
Removal 369
Installation 369
5 4 DRIVE COMPONENTS 370
Removal 370
Installation 372
5 5 PRIMARY CHAINCASE HOUSING 375
Removal 375
Inspection 375
Mainshaft Bearing and Seal 375
Mainshaft Bearing Inner Race 376
Installation 377
5 6 CLUTCH 379
Removal and Installation 379
Clutch Pack Only 379
Clutch Pack and Bearing 381
5 7 TRANSMISSION SPROCKET 384
Removal 384
Cleaning and Inspection 385
Installation 385
5 8 DRIVE BELT 387
Removal 387
Inspection 387
Installation 387
6 TRANSMISSION 389
6 1 FASTENER TORQUE VALUES 391
Fastener Torque Values in this Chapter 391
6 2 SPECIFICATIONS: TRANSMISSION 392
Specifications 392
Service Wear Limits 392
6 3 TRANSMISSION 394
Power Flow 394
6 4 SHIFTER 396
Adjustment 396
Shifter Rod Adjustment 396
Shift Lever Replacement 396
6 5 CLUTCH RELEASE COVER 398
Removal and Disassembly 398
Cleaning and Inspection 398
Assembly and Installation 399
6 6 TRANSMISSION ASSEMBLY 400
Removal 400
Disassembly 401
Cleaning and Inspection 408
Assembly 408
Installation 412
6 7 MAIN DRIVE GEAR AND BEARING 413
Removal 413
Cleaning and Inspection 414
Installation 416
6 8 TRANSMISSION CASE 420
Removal 420
Installation 420
Disassembly 421
Cleaning and Inspection 421
Assembly 422
7 ELECTRICAL 425
7 1 FASTENER TORQUE VALUES 427
Fastener Torque Values in this Chapter 427
7 2 SPECIFICATIONS: ELECTRICAL 430
Specifications 430
7 3 ELECTRICAL PANEL 431
General 431
Removal: All But FXSB 431
Installation: All But FXSB 432
Removal: FXSB 432
Installation: FXSB 432
7 4 ELECTRONIC CONTROL MODULE (ECM) 434
General 434
Removal: All But FXSB 434
Installation: All But FXSB 434
Removal: FXSB 434
Installation: FXSB 434
7 5 BODY CONTROL MODULE (BCM) 435
General 435
BCM Configuration 435
Removal: All But FSXB 435
Installation: All But FXSB 435
Removal: FXSB 436
Installation: FXSB 436
7 6 H-DSSS ACTUATION 437
Sidecar Configuration 437
Actuation 437
Fob Assignment 437
7 7 PERSONAL IDENTIFICATION NUMBER (PIN) 438
General 438
Changing the PIN 438
7 8 HD-SSS MAINTENANCE 440
Fob Battery 440
Smart Siren (If Installed) 440
7 9 SECURITY SIREN 441
Removal: All But FXSB 441
Installation: All But FXSB 441
Removal: FXSB 442
Installation: FXSB 442
7 10 FUSES 443
Removal 443
Installation 443
7 11 IGNITION AND LIGHT SWITCH 444
General 444
Removal and Installation: All But FXS/B 444
Removal and Installation: FXS/B 445
7 12 BATTERY CABLES 446
Routing Procedure 446
7 13 STARTER 448
General 448
Removal 448
Drive Assembly 448
Solenoid 449
Installation 450
7 14 HEADLAMP 452
General 452
Headlamp Assembly Removal and Installation 452
Bulb Removal and Installation 452
7 15 TAIL LAMP: ALL BUT FLSTN 455
General 455
Bulb Replacement 455
Base Replacement 455
7 16 TAIL LAMP: FLSTN 457
Bulb Replacement 457
Tail Lamp Replacement 457
7 17 AUXILIARY LAMPS: FLSTC, FLSTN 459
Auxiliary Lamp Bulb 459
FLSTC Models 459
FLSTN Models 462
Adjustment: FLSTC/FLSTN Models 464
7 18 TURN SIGNALS AND RUNNING LIGHTS 466
Bulb Replacement: Bullet Style 466
Bulb Replacement: Flat Lens Style 466
Lamp Replacement 466
7 19 CRANK POSITION SENSOR (CKP) 473
General 473
Removal 473
Installation 473
7 20 AUTOMATIC COMPRESSION RELEASE (ACR) 475
General 475
Removal 475
Installation 475
7 21 IGNITION COIL 477
Removal 477
Installation 477
7 22 SPARK PLUG CABLES 479
General 479
Removal 479
Installation 479
7 23 VOLTAGE REGULATOR 480
Disassembly 480
Installation 480
7 24 ALTERNATOR 481
Removal 481
Cleaning and Inspection 481
Installation 481
7 25 FUEL GAUGE 482
General 482
Removal 482
Installation 482
7 26 SPEEDOMETER 484
General 484
Removal: All But FXS/B 484
Installation: All But FXS/B 484
Removal: FXS 484
Installation: FXS 485
Removal: FXSB 485
Installation: FXSB 485
7 27 VEHICLE SPEED SENSOR (VSS) 487
General 487
Removal 487
Installation 487
7 28 INDICATOR LAMPS 488
General 488
Removal: All But FXS/B 488
Installation: All But FXS/B 488
Removal: FXS 489
Installation: FXS 490
Removal: FXSB 490
Installation: FXSB 490
7 29 NEUTRAL SWITCH 492
General 492
Removal 492
Installation 492
7 30 OIL PRESSURE SWITCH 493
General 493
Removal 493
Installation 493
7 31 REAR STOP LAMP SWITCH 494
General 494
Removal 494
Installation 494
7 32 HORN 495
Inspection 495
Removal and Installation: All But FXS/B 495
Removal and Installation: FXS/B 496
7 33 ACTIVE EXHAUST 497
General 497
Removal 497
Repair 497
Installation 497
7 34 MAIN WIRING HARNESS 498
Removal 498
Installation 499
7 35 HANDLEBAR CONTROL MODULES 501
General 501
Repair Procedures 501
7 36 RIGHT HANDLEBAR CONTROL MODULE 502
Removal 502
Installation 503
Front Brake Switch Replacement 504
7 37 LEFT HANDLEBAR CONTROL MODULE 505
Removal 505
Installation 505
Clutch Switch Replacement 506
A APPENDIX A CONNECTOR REPAIR 507
A 1 AUTOFUSE UNSEALED ELECTRICAL CONNECTORS 509
Autofuse Unsealed Connector Repair 509
A 2 BOSCH COMPACT 1 1M CONNECTOR 510
Bosch Compact 1 1M Connector 510
A 3 DELPHI 100W MICRO-PACK SEALED CONNECTOR 511
Delphi 100W Micro-Pack Sealed Connector Repair 511
Crimping Terminals 512
A 4 DELPHI 150 METRI-PACK SEALED CONNECTORS 513
Delphi 150 Metri-Pack Sealed Connector Repair 513
A 5 DELPHI 280 METRI-PACK UNSEALED CONNECTORS 515
Fuse Block Repair 515
A 6 DELPHI 480 METRI-PACK UNSEALED CONNECTORS 516
Delphi 480 Metri-Pack Unsealed Connector Repair 516
A 7 DELPHI 630 METRI-PACK UNSEALED CONNECTORS 517
Delphi 630 Metri-Pack Unsealed Connector Repair 517
A 8 DELPHI 800 METRI-PACK SEALED MAIN FUSE HOUSING 518
Delphi 800 Metri-Pack Sealed Main Fuse Housing Repair 518
A 9 DELPHI METRI-PACK TERMINAL REPAIR 519
Metri-Pack Terminal Crimps 519
A 10 DELPHI MICRO 64 SEALED CONNECTORS 521
Delphi Micro 64 Sealed Connector Repair 521
A 11 DELPHI GT 150 SEALED CONNECTORS 524
Delphi GT 150 Sealed Connector Repair 524
A 12 DELPHI GT 280 SEALED 73-TERMINAL ECM CONNECTOR 526
Delphi GT 280 Sealed 73-Terminal ECM Connector 526
A 13 DEUTSCH DT SEALED CONNECTORS 528
Deutsch DT Sealed Connector Repair 528
A 14 DEUTSCH DT SEALED TERMINAL REPAIR 532
Deutsch DT Sealed Terminal Crimps 532
A 15 DEUTSCH DTM SEALED MINI TERMINAL REPAIR 533
Deutsch DTM Sealed Mini Terminal Crimps 533
A 16 DEUTSCH DTM SEALED SOLID BARREL MINI TERMINAL REPAIR 534
Deutsch DTM Sealed Solid Barrel Terminal Crimps 534
A 17 JAE MX19 SEALED CONNECTORS 536
JAE MX19 Sealed Connectors 536
Crimping Terminals 536
A 18 MOLEX CMC SEALED CONNECTORS 537
Molex CMC Sealed Connectors 537
Crimping Terminals 538
A 19 MOLEX MX 150 SEALED CONNECTORS 539
Molex MX 150 Sealed Connector Repair 539
Crimp Terminal to Lead 540
A 20 TYCO 070 MULTILOCK UNSEALED CONNECTOR 543
Tyco 070 Multilock Unsealed Connector Repair 543
A 21 TYCO GET 64 SEALED CONNECTOR 547
Tyco GET 64 Sealed Connector 547
Crimping Terminals 548
A 22 TYCO MCP SEALED CONNECTOR 549
Tyco MCP Sealed Connector 549
Crimping Terminals 550
A 23 SEALED SPLICE CONNECTORS 551
Sealed Splice Connector Repair 551
B APPENDIX B WIRING 553
B 1 CONNECTORS 555
Connector Locations 555
B 2 WIRING DIAGRAMS 559
Wiring Diagram Information 559
2013 Softail Wiring Diagrams 561
C APPENDIX C ABS 583
C 1 FASTENER TORQUE VALUES 585
Fastener Torque Values in this Chapter 585
C 2 ELECTRONIC CONTROL UNIT (ECU) 586
Removal: All But FXSB 586
Installation: All But FXSB 586
Removal: FXSB 587
Installation: FXSB 587
C 3 HYDRAULIC CONTROL UNIT (HCU) 588
Front Hydraulic Control Unit (HCU) 588
Rear Hydraulic Control Unit (HCU) 589
C 4 WHEEL SPEED SENSORS 591
Front Wheel Speed Sensor 591
Rear Wheel Speed Sensor 592
C 5 ABS BRAKE LINES 594
Front Master Cylinder to Front HCU 594
HCU to Front Brake Caliper 595
Rear Master Cylinder to Rear HCU 596
Rear HCU to Rear Brake Caliper 598
D APPENDIX D CONVERSIONS 601
D 1 METRIC CONVERSION 603
Conversion Table 603
D 2 FLUID CONVERSIONS 604
United States System 604
Metric System 604
British Imperial System 604
D 3 TORQUE CONVERSIONS 605
United States System 605
Metric System 605
E APPENDIX E GLOSSARY 607
E 1 GLOSSARY 609
Acronyms and Abbreviations 609
TOOLS 613
TORQUE VALUES 621
INDEX 635
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