2013 Arctic Cat prowler HDX Service Manual
DESCRIPTION:
2013 Arctic Cat prowler HDX Service Manual
A new vehicle and an overhauled engine require a “break-in” period. The first 10 hours (or 200 miles) are most critical to the life of this vehicle. Proper operation during this break-in period will help assure maximum life and performance from the vehicle.
- During the first 10 hours (or 200 miles) of operation, always use less than 1/2 throttle. Varying the engine RPM during the break-in period allows the components to “load” (aiding the mating process) and then “unload” (allowing components to cool). Although it is essential to place some stress on the engine components during break-in, care should be taken not to overload the engine too often. Do not pull a trailer or carry heavy loads during the 10-hour break-in period.
- When the engine starts, allow it to warm up properly. Idle the engine several minutes until the engine has reached normal operating temperature. Do not idle the engine for excessively long periods of time.
- During the break-in period, a maximum of 1/2 throttle is recommended; however, brief full-throttle accelerations and variations in driving speeds contribute to good engine break-in.
- After the completion of the break-in period, the engine oil and oil filter should be changed. Other maintenance after break-in should include checking of all prescribed adjustments and tightening of all fasteners (see Periodic Maintenance Chart in the Periodic Maintenance section).
TABLE CONTENTS:
2013 Arctic Cat prowler HDX Service Manual
General Information 2
General Specifications2
Torque Specifications 3
Torque Conversions (ft-lb/N-m)4
Break-In Procedure 4
Gasoline – Oil – Lubricant4
Genuine Parts5
Preparation For Storage 5
Preparation After Storage5
Periodic Maintenance 7
Periodic Maintenance Chart 7
Lubrication Points 8
Air Filter 8
Valve/Tappet Clearance8
Testing Engine Compression9
Spark Plug 9
Muffler/Spark Arrester 10
Engine/Transmission Oil – Filter10
Front Differential – Rear Drive Lubricant 11
Driveshaft/Coupling 12
Nuts/Bolts/Cap Screws12
Headlight/Taillight-Brakelight 12
Shift Lever13
Hydraulic Brake System 13
Burnishing Brake Pads 15
Checking/Replacing V-Belt 15
Troubleshooting Brake System17
Engine/Transmission 18
Troubleshooting 19
Removing Engine/Transmission 21
Top-Side Components 23
Removing Top-Side Components24
Servicing Top-Side Components 27
Installing Top-Side Components34
Left-Side Components39
Removing Left-Side Components39
Servicing Left-Side Components41
Installing Left-Side Components43
Right-Side Components 46
Removing Right-Side Components 46
Servicing Right-Side Components 49
Installing Right-Side Components 50
Center Crankcase Components 53
Separating Crankcase Halves 53
Disassembling Crankcase Half53
Servicing Center Crankcase Components 55
Assembling Crankcase Half60
Joining Crankcase Halves 62
Installing Engine/Transmission 63
Fuel/Lubrication/Cooling 66
Electronic Fuel Injection 66
Gas Tank 67
Gas/Vent Hoses69
Oil Filter/Oil Pump 69
Liquid Cooling System70
Radiator 70
Thermostat 72
Fan72
Water Pump72
Electric Fuel Pump/Fuel Level Sensor73
Troubleshooting 75
Electrical System 76
Battery 76
RPM Limiter77
Testing Electrical Components 77
Switches 77
Electrical Connections 77
Accessory Receptacle/Connector 77
Brakelight Switch 77
Engine Coolant Temperature (ECT) Sensor 78
Fan Motor 78
Power Distribution Module (PDM) 79
Ignition Coil 79
Manifold Absolute Pressure (MAP) Sensor 80
Speed Sensor 80
Electronic Power Steering (EPS) 81
Ignition Switch 82
Headlight Switch 82
Drive Select Switch 82
Reverse Override Switch 83
Front Drive Actuator 83
Stator Coil/Crankshaft Position (CKP) Sensor 84
Starter Motor 85
Starter Relay 85
Electronic Control Module (ECM) 86
Regulator/Rectifier 86
Headlights 86
Taillight-Brakelight 87
Ignition Timing 87
EFI Diagnostic System 87
Tilt Sensor 92
Throttle Position Sensor (TPS) 93
Troubleshooting 95
Drive System 96
Front Drive Actuator 96
Front Differential 97
Drive Axles 108
Rear Gear Case 113
Hub 115
Hydraulic Brake Caliper 117
Universal Joints 121
Troubleshooting 123
Suspension124
Front Shock Absorbers 124
Rear Shock Absorbers 124
Front A-Arms 130
Rear A-Arms 132
Wheels and Tires 134
Troubleshooting 135
Steering/Frame/Controls 136
Electronic Power Steering (EPS) 136
Steering Assembly 139
Steering Wheel 140
Upper Steering Shaft 140
Intermediate Steering Shaft Assembly 141
Steering Knuckles 142
Accelerator Pedal 144
Shift Lever 144
Shift Cable 145
LCD Gauge/Indicator Lights 146
Checking/Adjusting Front Wheel Alignment 147
Front Bumper Assembly 147
Hood 148
Fenders 148
Floor 149
Dashboard 149
Belly Panel 150
Exhaust System 150
Cargo Box 150
Taillight Assembly 151
Seat 151
Troubleshooting 152
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]