2011 Arctic Cat ATV 150 Service Manual
DESCRIPTION:
2011 Arctic Cat ATV 150 Service Manual
FOREWORD:
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2011 Arctic Cat ATV 150. This manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- The service technician should become familiar with the operation and construction of each component or system by carefully studying this manual. This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
- The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention.
- The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice. Keep this manual accessible in the shop area for reference.
TABLE OF CONTENTS:
2011 Arctic Cat ATV 150 Service Manual
General Information 2
General Specifications 2
Torque Specifications 2
Torque Conversions (ft-lb/N-m) 3
Tightening Torque (General Bolts) 3
Break-In Procedure 3
Gasoline – Oil – Lubricant 3
Genuine Parts 4
Preparation For Storage 4
Preparation After Storage 5
Periodic Maintenance/Tune-Up 6
Periodic Maintenance Chart 6
Lubrication Points 7
Air Filter 7
Valve/Tappet Clearance 8
Testing Engine Compression 9
Spark Plug 9
Muffler/Spark Arrester 9
Engine Oil – Filter 10
Transmission Lubricant 10
Drive Chain 11
Headlight/Taillight-Brakelight 12
Shift Lever 12
Brake Systems 13
Burnishing Brake Pads (Rear) 15
Checking/Replacing V-Belt 15
Engine/Transmission 17
Specifications 17
Removing Engine/ Transmission 17
Top-Side Components 20
Removing Top-Side Components 20
Servicing Top-Side Components 22
Installing Top-Side Components 26
Left-Side Components 27
Removing Left-Side Components 27
Servicing Left-Side Components 29
Installing Left-Side Components 32
Right-Side Components 33
Removing Right-Side Components 34
Servicing Right-Side Components 36
Installing Right-Side Components 36
Disassembling Crankcase Half 39
Servicing Center Crankcase Components 41
Assembling Crankcase Half 43
Installing Engine/Transmission 45
Troubleshooting 47
Fuel/Lubrication/Cooling 50
Carburetor Specifications 50
Carburetor 50
Throttle Cable Free-Play 54
Engine RPM (Idle) 54
Gas Tank 54
Gas Tank Valve 55
Gas/Vent Hoses 55
Oil Flow Chart 55
Oil Pump 55
Troubleshooting 56
Electrical System 57
Specifications 57
RPM Limiter 57
Testing Electrical Components 57
Electrical Connections 57
Switches 57
Battery 57
Brakelight Switch 58
Fuse Holder 59
Ignition Coil 59
LCD Gauge Assembly 60
Ignition Switch 61
Handlebar Control Switches 61
Magneto Coils 62
Starter Motor 62
Starter Relay 63
CDI Unit 63
Regulator/Rectifier 63
Start-in-Gear Relay 63
Headlights 64
Taillight – Brakelight 64
Ignition Timing 64
Troubleshooting 65
Drive System 67
Rear Drive Axle 67
Rear Brake Lever/Master Cylinder Assembly 69
Troubleshooting Drive System 70
Suspension 71
Front Shock Absorbers 71
Rear Shock Absorber 71
Swing Arm 72
Front A-Arms 73
Wheels and Tires 75
Troubleshooting 76
Steering/Frame 77
Steering Post/Tie Rods 77
Measuring/Adjusting Toe-In/Toe-Out 79
Body 79
Steering Post Cover/Instrument Pod 81
Troubleshooting 81
Controls/Indicators 82
Front Brake Lever 82
Throttle Control 83
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
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Clyde –
Downloaded manual, received as ordered. Thanks!