1996 INFINITI I30 A32 Series Service Manual PDF DOWNLOAD
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1996 INFINITI I30 A32 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1470
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1996 INFINITI I30 A32 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1996 INFINITI 130.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
Important Safety Notice:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by INFINITI must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
TABLE OF CONTENTS:
1996 INFINITI I30 A32 Series Service Manual PDF DOWNLOAD
fwd.................................................................................................................................. 1 Model Selection.................................................................................................................. 0 QUICK REFERENCE INDEX............................................................................................................ 1 FOREWORD......................................................................................................................... 2 GI - General Information......................................................................................................... 0 MA - Maintenance................................................................................................................. 0 EM - Engine Mechanical........................................................................................................... 0 LC - Engine Lubrication.......................................................................................................... 0 EC - Engine Control System....................................................................................................... 0 FE - Accelerator Control, Fuel & Exhaust System.................................................................................. 0 CL - Clutch System............................................................................................................... 0 MT - Manual Transaxle............................................................................................................ 0 AT - Automatic Transaxle......................................................................................................... 0 FA - Front Axle & Front Suspension............................................................................................... 0 RA - Rear Axle & Rear Suspension................................................................................................. 0 BR - Brake System................................................................................................................ 0 ST - Steering System............................................................................................................. 0 RS - Restraint System............................................................................................................ 0 BT - Body & Trim................................................................................................................. 0 HA - Heater & AIr Conditioner.................................................................................................... 0 EL - Electrical System........................................................................................................... 0 IDX - Alphabetical Index......................................................................................................... 1 Foldout.......................................................................................................................... 0 Inches to Metric Conversion...................................................................................................... 3 Quick Reference Chart............................................................................................................ 4 at................................................................................................................................... 5 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................ 5 PREPARATION AND PRECAUTIONS...................................................................................................... 6 Special Service Tools........................................................................................................ 6 Commercial Service Tools..................................................................................................... 9 Service Notice............................................................................................................... 11 Supplemental Restraint System (SRS) "AIR BAG"................................................................................ 12 DESCRIPTION...................................................................................................................... 13 Cross-sectional View......................................................................................................... 13 Hydraulic Dontrol Circuit.................................................................................................... 14 Shift Mechanism.............................................................................................................. 15 Control System............................................................................................................... 17 TROUBLE DIAGNOSES................................................................................................................ 19 Contents..................................................................................................................... 19 A/T Electrical Parts Location................................................................................................ 42 Wiring Diagram - AT -........................................................................................................ 44 Self Diagnosis............................................................................................................... 51 DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR) CIRCUIT CHECK..................................................... 56 VEHICLE SPEED SENSOR MTR CIRCUIT CHECK................................................................................... 58 DTC P1705 THROTTLE POSITION SENSOR CIRCUIT CHECK......................................................................... 60 DTC P0750 SHIFT SOLENOID VALVE A CIRCUIT CHECK........................................................................... 62 DTC P0755 SHIFT SOLENOID VALVE B CIRCUIT CHECK........................................................................... 64 DTC P1760 OVERRUN CLUTCH SOLENOID VALVE CIRCUIT CHECK.................................................................... 66 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE CIRCUIT CHECK........................................................... 68 DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT AND A/T CONTROL UNIT POWER SOURCE CIRCUIT CHECK........................... 70 DTC P0725 ENGINE SPEED SIGNAL CIRCUIT CHECK.............................................................................. 73 DTC P0745 LINE PRESSURE SOLENOID VALVE CIRCUIT CHECK..................................................................... 75 DTC P0705 INHIBITOR, OVERDRIVE AND THROTTLE POSITION SWITCH CIRCUIT CHECK................................................ 77 DTC P0731 IMPROPER SHIFTING TO 1ST GEAR POSITION......................................................................... 82 DTC P0732 IMPROPER SHIFTING TO 2ND GEAR POSITION......................................................................... 84 DTC P0733 IMPROPER SHIFTING TO 3RD GEAR POSITION......................................................................... 86 DTC P0734 IMPROPER SHIFTING TO 4TH GEAR POSITION OR IMPROPER TORQUE CONVERTER CLUTCH OPERATION........................... 88 Symptom Diagnostic Procedures................................................................................................ 90 TROUBLE DIAGNOSES - A/T Shift Lock System........................................................................................ 120 Contents..................................................................................................................... 120 Shift Lock System Electrical Parts Location.................................................................................. 121 Wiring Diagram - SHIFT -..................................................................................................... 122 ON-VEHICLE SERVICE............................................................................................................... 128 Control Valve Asembly and Accumulator........................................................................................ 128 Revolution Sensor Replacement................................................................................................ 129 Inhibitor Switch Adjustment.................................................................................................. 129 Control Cable Adjustment..................................................................................................... 130 Differential Side Oil Seal Replacement....................................................................................... 130 REMOVAL AND INSTALLATION......................................................................................................... 131 Removal...................................................................................................................... 131 Installation................................................................................................................. 131 MAJOR OVERHAUL................................................................................................................... 133 DISASSEMBLY...................................................................................................................... 136 REPAIR FOR COMPONENT PARTS....................................................................................................... 150 Manual Shaft................................................................................................................. 150 Oil Pump..................................................................................................................... 152 Control Valve Assembly....................................................................................................... 156 Control Valve Upper Body..................................................................................................... 164 Control Valve Lower Body..................................................................................................... 168 Reverse Clutch............................................................................................................... 170 High Clutch.................................................................................................................. 173 Forward Clutch and Overrun Clutch............................................................................................ 177 Low & Reverse Brake.......................................................................................................... 183 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub................................................................ 185 Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer......................................................... 189 Band Servo Piston Assembly................................................................................................... 194 Final Drive - RE4F04A........................................................................................................ 199 Final Drive - RE4F04V........................................................................................................ 203 ASSEMBLY......................................................................................................................... 208 Assembly 1................................................................................................................... 208 Adjustment 1................................................................................................................. 208 Assembly 2................................................................................................................... 213 Adjustment 2................................................................................................................. 219 Assembly 3................................................................................................................... 221 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 227 General Specifications....................................................................................................... 227 Specifications and Adjustments............................................................................................... 227 br................................................................................................................................... 234 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................ 234 PRECAUTIONS AND PREPARATION...................................................................................................... 235 Supplemental Restraint System (SRS) "AIR BAG"................................................................................ 235 Precautions.................................................................................................................. 235 Commercial Service Tools..................................................................................................... 235 BRAKE HYDRAULIC LINE/CONTROL VALVE............................................................................................... 236 Brake Hydraulic Line......................................................................................................... 236 Dual Proportioning Valve..................................................................................................... 237 CHECK AND ADJUSTMENT............................................................................................................. 238 Checking Brake Fluid Level................................................................................................... 238 Checking Brake Line.......................................................................................................... 238 Changing Brake Fluid......................................................................................................... 238 Bleeding Brake System........................................................................................................ 238 BRAKE PEDAL AND BRACKET.......................................................................................................... 239 Removal and Installation..................................................................................................... 239 Inspection................................................................................................................... 239 Adjustment................................................................................................................... 239 MASTER CYLINDER.................................................................................................................. 240 Removal...................................................................................................................... 240 Disassembly.................................................................................................................. 240 Inspection................................................................................................................... 241 Assembly..................................................................................................................... 241 Installation................................................................................................................. 241 BRAKE BOOSTER/VACUUM HOSE........................................................................................................ 242 Brake Booster................................................................................................................ 242 Vacuum Hose.................................................................................................................. 243 FRONT DISC BRAKE................................................................................................................. 244 Pad Replacement.............................................................................................................. 244 Removal...................................................................................................................... 245 Disassembly.................................................................................................................. 245 Inspection - Caliper......................................................................................................... 246 Inspection - Rotor........................................................................................................... 246 Assembly..................................................................................................................... 247 Installation................................................................................................................. 247 REAR DISC BRAKE.................................................................................................................. 248 Pad Replacement.............................................................................................................. 248 Removal...................................................................................................................... 250 Disassembly.................................................................................................................. 250 Inspection - Caliper......................................................................................................... 251 Inspection - Rotor........................................................................................................... 252 Assembly..................................................................................................................... 252 Installation................................................................................................................. 253 PARKING BRAKE CONTROL............................................................................................................ 254 Removal and Installation..................................................................................................... 254 Inspection................................................................................................................... 255 Adjustment................................................................................................................... 255 ANTI-LOCK BRAKE SYSTEM........................................................................................................... 256 Purpose...................................................................................................................... 256 Operation.................................................................................................................... 256 ABS Hydraulic Circuit........................................................................................................ 256 System Components............................................................................................................ 257 System Description........................................................................................................... 257 Removal and Installation..................................................................................................... 258 Wiring Diagram - ABS -....................................................................................................... 260 TROUBLE DIAGNOSES................................................................................................................ 264 Contents..................................................................................................................... 264 Component Parts and Harness Connector Location............................................................................... 274 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 296 General Specifications....................................................................................................... 296 Inspection and Adjustment.................................................................................................... 296 bt................................................................................................................................... 297 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................ 297 GENERAL SERVICING................................................................................................................ 298 Precautions.................................................................................................................. 298 Supplemental Restraint System (SRS) "AIR BAG"................................................................................ 298 Clip and Fastener............................................................................................................ 299 BODY END......................................................................................................................... 301 Body Front End............................................................................................................... 301 Body Rear End and Opener..................................................................................................... 304 DOOR............................................................................................................................. 306 Front Door................................................................................................................... 306 Rear Door.................................................................................................................... 307 INSTRUMENT PANEL................................................................................................................. 308 INTERIOR TRIM.................................................................................................................... 311 Side and Floor Trim.......................................................................................................... 311 Door Trim.................................................................................................................... 313 Roof Trim.................................................................................................................... 314 Trunk Room Trim.............................................................................................................. 315 EXTERIOR......................................................................................................................... 316 SEAT............................................................................................................................. 322 Front Seat................................................................................................................... 322 Heated Seat.................................................................................................................. 323 Rear Seat.................................................................................................................... 324 SUN ROOF......................................................................................................................... 325 WINDSHIELD AND WINDOWS........................................................................................................... 329 Windshield and Rear Window................................................................................................... 329 MIRROR........................................................................................................................... 330 Door Mirror.................................................................................................................. 330 BODY ALIGNMENT................................................................................................................... 331 Engine Compartment........................................................................................................... 331 Underbody.................................................................................................................... 333 cl................................................................................................................................... 335 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................ 335 PRECAUTIONS AND PREPARATION...................................................................................................... 336 Precautions.................................................................................................................. 336 Special Service Tools........................................................................................................ 336 CLUTCH SYSTEM - Hydraulic Type................................................................................................... 337 INSPECTION AND ADJUSTMENT........................................................................................................ 338 Adjusting Clutch Pedal....................................................................................................... 338 Bleeding Procedure........................................................................................................... 338 HYDRAULIC CLUTCH CONTROL......................................................................................................... 340 Clutch Master Cylinder....................................................................................................... 340 Operating Cylinder........................................................................................................... 341 CLUTCH RELEASE MECHANISM......................................................................................................... 342 CLUTCH DISC AND CLUTCH COVER..................................................................................................... 343 Clutch Disc.................................................................................................................. 343 Clutch Cover and Flywheel.................................................................................................... 344 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 345 General Specifications....................................................................................................... 345 Inspection and Adjustment.................................................................................................... 345 ec................................................................................................................................... 346 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................ 346 PRECAUTIONS AND PREPARATION...................................................................................................... 349 Supplemental Restraint System (SRS) "AIR BAG"................................................................................ 349 Precautions for On-Board Diagnostic (OBD) System of Engine and A/T........................................................... 349 Engine Fuel & Emission Control System........................................................................................ 350 Precautions.................................................................................................................. 351 ENGINE AND EMISSION CONTROL OVERALL SYSTEM....................................................................................... 353 Circuit Diagram.............................................................................................................. 353 System Diagram............................................................................................................... 354 ECCS Component Parts Location................................................................................................ 356 Vacuum Hose Drawing.......................................................................................................... 359 System Chart................................................................................................................. 361 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION............................................................................. 362 Multiport Fuel Injection (MFI) System........................................................................................ 362 Electronic Ignition (EI) System.............................................................................................. 365 Air Conditioning Cut Control................................................................................................. 366 Fuel Cut Control (at no load & high engine speed)............................................................................ 367 EVAPORATIVE EMISSION SYSTEM - For California models.............................................................................. 369 Description.................................................................................................................. 369 Inspection................................................................................................................... 369 Evaporative Emission Line Drawing............................................................................................ 371 EVAPORATIVE EMISSION SYSTEM - For Non-California Models.......................................................................... 373 Description.................................................................................................................. 373 Inspection................................................................................................................... 373 POSITIVE CRANKCASE VENTILATION................................................................................................... 375 Description.................................................................................................................. 375 Inspection................................................................................................................... 375 BASIC SERVICE PROCEDURE.......................................................................................................... 376 Fuel Pressure Release........................................................................................................ 376 Fuel Pressure Check.......................................................................................................... 376 Injector Removal and Installation............................................................................................ 377 Fast Idle Cam (FIC) Inspection and Adjustment................................................................................ 378 Direct Ignition System - How to Check Idle Speed and Ignition Timing......................................................... 379 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment..................................................................... 381 ON-BOARD DIAGNOTIC SYSTEM DESCRIPTION............................................................................................ 388 Introduction................................................................................................................. 388 Two Trip Detection Logic..................................................................................................... 388 Diagnostic Trouble Code (DTC)................................................................................................ 388 Freeze Frame Data............................................................................................................ 390 Malfunction Indicator Lamp (MIL)............................................................................................. 390 OBD System Operation Chart................................................................................................... 395 CONSULT...................................................................................................................... 400 Generic Scan Tool (GST)...................................................................................................... 413 TROUBLE DIAGNOSIS - General Description.......................................................................................... 415 Introduction................................................................................................................. 415 Work Flow.................................................................................................................... 416 Description for Work Flow.................................................................................................... 417 Diagnostic Worksheet......................................................................................................... 418 Alphabetical & P No. Index for DTC........................................................................................... 419 Diagnostic Trouble Code (DTC) Chart.......................................................................................... 421 Fail-Safe Chart.............................................................................................................. 438 Basic Inspection............................................................................................................. 439 Symptom Matrix Chart (For New CT/CS)......................................................................................... 442 Symptom Matrix Chart (For Old CT/CS)......................................................................................... 445 CONSULT Reference Value in Data Monitor Mode................................................................................. 448 Major Sensor Reference Graph in Data Monitor Mode............................................................................ 451 ECM Terminals and Reference Value............................................................................................ 453 TROUBLE DIAGNOSIS FOR POWER SUPPLY............................................................................................... 461 Main Power Supply and Ground Circuit......................................................................................... 461 DTC 0101, Camshaft Position Sensor (CMPS) (PHASE) (DTC: P0340)................................................................... 465 DTC 0102, Mass Air Flow Sensor (MAFS) (DTC: P0100)............................................................................... 469 DTC 0103, Engine Coolant Temperature Sensor (ECTS) (DTC: P0115).................................................................. 474 DTC 0104, Vehicle Speed Sensor (VSS) (DTC: P0500)................................................................................ 478 DTC 0111, Evaporative Emission (EVAP) Control System Purge Flow Monitoring (DTC: P1447).......................................... 482 DTC 0114, Fuel Injection System Function (Right bank) (Rich side) (DTC: P0172)................................................... 489 DTC 0115, Fuel Injection System Function (Right bank) (Lean side) (DTC: P0171)................................................... 494 DTC 0201, Ignition Signal (DTC: P1320)........................................................................................... 499 DTC 0203, Closed Throttle Position Switch (DTC: P0510)........................................................................... 506 DTC 0205, Idle Air Control Valve (IAVC) - Auxiliary Air Control (AAC) Valve (DTC: P0505)......................................... 510 DTC 0209, Fuel Injection System Function (Left bank) (Rich side) (DTC: P0175).................................................... 516 DTC 0210, Fuel Injection System Function (Left bank) (Lean side) (DTC: P0174).................................................... 521 DTC 0301, Engine Control Module (ECM)-ECCS Control Module (DTC: P0605)........................................................... 526 DTC 0302, EGR Function (DTC: P0400).............................................................................................. 528 DTC 0303, Front Heated Oxygen Sensor (Front HO2S) (Left bank) (DTC: P0150)....................................................... 538 DTC 0304, Knock Sensor (KS) (DTC: P0325)......................................................................................... 543 DTC 0305, EGR Temperature Sensor (DTC: P1401).................................................................................... 546 DTC 0306, EGRC-BPT Valve Function (DTC: P0402)................................................................................... 550 DTC 0307, 0308, Closed Loop Control (DTC: P0130, P0150).......................................................................... 552 DTC 0401, Intake Air Temperature Sensor (DTC: P0110)............................................................................. 554 DTC 0402, Tank Fuel Temperature Sensor (DTC: P0180).............................................................................. 559 DTC 0403, Throttle Position Sensor (DTC:P0120)................................................................................... 562 DTC 0407, Crankshaft Position Sensor (CKPS) (REF) (DTC: P1335)................................................................... 567 DTC 0503, Front Heated Oxygen Sensor (Front HO2S) (Right bank) (DTC: P0130)...................................................... 571 DTC 0504, A/T Control (DTC: P0600)............................................................................................... 576 DTC 0603 - 0701, No. 6 - 1 Cylinder Misfire, Multiple Cylinder Misfire (DTC: P0306 - P0300)...................................... 579 DTC 0702, 0703, Three Way Catalyst Function (DTC: P0420, P0430).................................................................. 583 DTC 0704, Evaporative Emission (EVAP) Control System Pressure Sensor (DTC: P0450)................................................ 586 DTC 0705, Evaporative Emission (EVAP) Control System (Small Leak) (DTC: P0440)................................................... 590 DTC 0707, Rear Heated Oxygen Sensor (Rear HO2S) (DTC: P0136)..................................................................... 600 DTC 0801, Vacuum Cut Valve Bypass Valve (DTC: P1441)............................................................................. 605 DTC 0802, Crankshaft Position Sensor (CKPS) (POS) (DTC: P0335)................................................................... 611 DTC 0803, Absolute Pressure Sensor (DTC: P0105).................................................................................. 616 DTC 0804, A/T Diagnosis Communication Line (DTC: P1605).......................................................................... 623 DTC 0807, Evaporative Emission (EVAP) Canister Purge Control Valve/Solenoid Valve (DTC: P0443)................................... 626 DTC 0901, Front Heated Oxygen Sensor Heater (Right bank) (DTC: P0135)............................................................ 634 DTC 0903, Evaporative Emission (EVAP) Canister Vent Control Valve (DTC: P0446)................................................... 637 DTC 0905, Crankshaft Position Sensor (CKPS) (POS) (DTC: P1336)................................................................... 642 DTC 0908, Engine Coolant Temperature (ECT) Sensor (DTC: P0125)................................................................... 647 DTC 1001, Front Heated Oxygen Sensor Heater (Left bank) (DTC: P0155)............................................................. 652 DTC 1003, Park/Neutral Position Switch (DTC: P0705).............................................................................. 655 DTC 1005, EGRC-Solenoid Valve (For California models) EGR Valve and Canister Control Solenoid Valve (For non-California model.... 659 DTC 1008, Evaporative Emission (EVAP) Canister Purge Volume Control Valve (DTC: P1445)........................................... 664 DTC 1302, Manifold Absolute Pressure (MAP)/Barometric Pressure (BARO) Switch Solenoid Valve (DTC: P1105)......................... 670 DTC 1305, Fuel Pump Control Module (FPCM) (DTC: P1220)........................................................................... 676 DTC 1308, Cooling Fan (DTC: P1900)............................................................................................... 682 TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS....................................................................................... 694 Injector..................................................................................................................... 694 Start Signal................................................................................................................. 698 Fuel Pump Control............................................................................................................ 700 Front Engine Mounting Control................................................................................................ 707 Power Steering Oil Pressure Switch........................................................................................... 710 IACV-FICD Solenoid Valve..................................................................................................... 714 Electrical Load Signal....................................................................................................... 718 MIL & Data Link Connectors................................................................................................... 721 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................ 722 General Specifications....................................................................................................... 722 Inspection and Adjustment.................................................................................................... 722 el................................................................................................................................... 724 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................ 724 PRECAUTIONS...................................................................................................................... 727 Supplemental Restraint System (SRS) "AIR BAG"................................................................................ 727 HARNESS CONNECTOR................................................................................................................ 728 Description.................................................................................................................. 728 STANDARDIZED RELAY............................................................................................................... 729 Description.................................................................................................................. 729 POWER SUPPLY ROUTING............................................................................................................. 730 Wiring Diagram - POWER -..................................................................................................... 730 Schematic.................................................................................................................... 742 Fuse......................................................................................................................... 743 Fusible Link................................................................................................................. 743 BATTERY.......................................................................................................................... 744 How to Handle Battery........................................................................................................ 744 Service Data and Specifications (SDS)........................................................................................ 747 STARTING SYSTEM.................................................................................................................. 748 System Description........................................................................................................... 748 Wiring Diagram - START -..................................................................................................... 749 Construction................................................................................................................. 752 Removal and Installation..................................................................................................... 752 Pinion/Clutch Check.......................................................................................................... 753 Service Data and Specifications (SDS)........................................................................................ 753 CHARGING SYSTEM.................................................................................................................. 754 System Description........................................................................................................... 754 Wiring Diagram - CHARGE -.................................................................................................... 755 Construction................................................................................................................. 756 Removal and Installation..................................................................................................... 756 Trouble Diagnoses............................................................................................................ 757 Service Data and Specifications (SDS)........................................................................................ 758 COMBINATION SWITCH............................................................................................................... 759 Combination Switch/Check..................................................................................................... 759 Combination Switch/Replacement............................................................................................... 760 Steering Switch/Check........................................................................................................ 761 HEADLAMP......................................................................................................................... 762 System Description (For USA)................................................................................................. 762 Wiring Diagram - H/LAMP -.................................................................................................... 763 Trouble Diagnoses............................................................................................................ 764 HEADLAMP - Daytime Light System -................................................................................................ 765 System Description (For Canada).............................................................................................. 765 Operation (Daytime light system for Canada).................................................................................. 766 Schematic.................................................................................................................... 766 Wiring Diagram - DTRL -...................................................................................................... 767 HEADLAMP......................................................................................................................... 770 Trouble Diagnoses (Daytime Light)............................................................................................ 770 Bulb Replacement............................................................................................................. 771 Aiming Adjustment............................................................................................................ 772 EXTERIOR LAMP.................................................................................................................... 774 Clearance, License and Tail Lamps/Wiring Diagram - TAIL/L -.................................................................. 774 Turn Signal and Hazard Warning Lamps/System Description...................................................................... 776 Turn Signal and Hazard Warning Lamps/Wiring Diagram - TURN -................................................................. 777 Turn Signal and Hazard Warning Lamps/Schematic............................................................................... 780 Turn Signal and Hazard Warning Lamps/Trouble Diagnoses....................................................................... 781 Combination Flasher Unit Check............................................................................................... 781 Stop Lamp/Wiring Diagram - STOP/L -.......................................................................................... 782 Back-up Lamp/Wiring Diagram - BACK/L -....................................................................................... 784 Front Fog Lamp/System Description............................................................................................ 785 Front Fog Lamp/Wiring diagram - F/FOG -...................................................................................... 786 Front Fog Lamp Aiming Adjustment............................................................................................. 787 Cornering Lamp/System Description............................................................................................ 788 Cornering Lamp/Wiring Diagram - CORNER-...................................................................................... 789 Bulb Specifications.......................................................................................................... 791 INTERIOR LAMP.................................................................................................................... 792 Illumination/System Description.............................................................................................. 792 Spot and Trunk Room Lamps/System Description................................................................................. 792 Spot and Trunk Room Lamp/Wiring Diagram - INT/L -............................................................................ 793 Illumination/Wiring Diagram - ILL -.......................................................................................... 794 Illumination/Schematic....................................................................................................... 798 Bulb Specifications.......................................................................................................... 799 METERS AND GAUGES................................................................................................................ 800 System Description........................................................................................................... 800 Combination Meter............................................................................................................ 801 Speedometer, Tachometer, Temp. and Fuel Gauges/Wiring Diagram - METER -...................................................... 802 Inspection/Fuel Gauge and Water Temperature Gauge............................................................................ 804 Fuel Tank Gauge Unit Check................................................................................................... 805 Thermal Transmitter Check.................................................................................................... 805 Vehicle Speed Sensor Signal Check............................................................................................ 805 WARNING LAMPS.................................................................................................................... 806 Fuel Warning Lamp Sensor Check............................................................................................... 806 Oil Pressure Switch Check.................................................................................................... 806 Diode Check.................................................................................................................. 806 Wiring Diagram - WARN -...................................................................................................... 807 Schematic.................................................................................................................... 812 WIPER AND WASHER................................................................................................................. 813 System Description........................................................................................................... 813 Front Wiper and Washer/Wiring Diagram - WIPER -.............................................................................. 815 Installation................................................................................................................. 817 Washer Nozzle Adjustment..................................................................................................... 818 Check Valve.................................................................................................................. 818 Wiper Linkage................................................................................................................ 819 HORN, CIGARETTE LIGHTER, CLOCK................................................................................................... 820 Wiring Diagram - HORN -...................................................................................................... 820 REAR WINDOW DEFOGGER............................................................................................................. 822 Wiring Diagram - DEF -....................................................................................................... 822 Filament Check............................................................................................................... 824 Filament Repair.............................................................................................................. 825 AUDIO AND POWER ANTENNA.......................................................................................................... 826 Audio/System Description..................................................................................................... 826 Audio/Wiring Diagram - AUDIO -............................................................................................... 827 Schematic.................................................................................................................... 830 Power Antenna/System Description............................................................................................. 831 Power Antenna/Wiring diagram - P/ANT -....................................................................................... 832 Trouble Diagnoses............................................................................................................ 833 Location of Antenna.......................................................................................................... 834 Antenna Rod Replacement...................................................................................................... 835 Window Antenna Repair........................................................................................................ 836 TELEPHONE........................................................................................................................ 837 Telephone Pre Wire/Wiring Diagram - PHONE -.................................................................................. 837 Handsfree Telephone/Wiring Diagram - H/PHON -................................................................................ 838 ELECTRIC SUN ROOF................................................................................................................ 840 Sun Roof/Wiring Diagram - SROOF -............................................................................................ 840 POWER SEAT....................................................................................................................... 841 Power Seat/Wiring Diagram - SEAT -........................................................................................... 841 HEATED SEAT...................................................................................................................... 843 Heated Seat/Wiring Diagram - HSEAT -......................................................................................... 843 POWER DOOR MIRROR................................................................................................................ 844 Wiring Diagram - MIRROR -.................................................................................................... 844 INSIDE MIRROR.................................................................................................................... 845 Auto Anti-dazzling Inside Mirror/Wiring diagram - I/MIRR -................................................................... 845 TRUNK LID AND FUEL FILLER LID OPENER............................................................................................. 846 Wiring Diagram - TLID -...................................................................................................... 846 AUTOMATIC SPEED CONTROL DEVICE (ASCD)............................................................................................ 847 Component Parts and Harness Connector Location............................................................................... 847 System Description........................................................................................................... 848 Wiring Diagram - ASCD -...................................................................................................... 850 Schematic.................................................................................................................... 855 Trouble Diagnoses............................................................................................................ 857 IVMS (LAN) - SYSTEM DESCRIPTION.................................................................................................. 872 Overall Description.......................................................................................................... 872 Component Parts Location..................................................................................................... 874 System Diagram............................................................................................................... 875 Sleep/Wake-up Control........................................................................................................ 876 IVMS (LAN) - TROUBLE DIAGNOSES SYSTEM............................................................................................ 877 Consult...................................................................................................................... 877 On-board Diagnosis........................................................................................................... 883 On-board Diagnosis - Mode I (IVMS communication diagnosis)................................................................... 884 On-board Diagnosis - Mode II (Switch monitor)................................................................................ 886 IVMS (LAN) - TROUBLE DIAGNOSES................................................................................................... 888 Body Control Module (BCM).................................................................................................... 888 Local Control Units (LCUs)................................................................................................... 891 Local Control Units (LCUs)................................................................................................... 895 Main Power Supply, Ground and Communication Circuits/Wiring Diagram - COMM -................................................. 899 Power Supply and Ground Circuit Check........................................................................................ 902 POWER WINDOW - IVMS.............................................................................................................. 904 System Description........................................................................................................... 904 Wiring Diagram - WINDOW -.................................................................................................... 905 Schematic.................................................................................................................... 908 On-board Diagnosis - Mode IV (Driver power window operation)................................................................. 909 Trouble Diagnoses............................................................................................................ 911 POWER DOOR LOCK - IVMS........................................................................................................... 915 System Description........................................................................................................... 915 Wiring Diagram - D/LOCK -.................................................................................................... 916 Schematic.................................................................................................................... 920 Consult...................................................................................................................... 921 On-board Diagnosis - Mode III (Power door lock operation).................................................................... 924 Trouble Diagnoses............................................................................................................ 926 MULTI-REMOTE CONTROL SYSTEM - IVMS............................................................................................... 933 System Description........................................................................................................... 933 Wiring Diagram - MULTI -..................................................................................................... 935 Schematic.................................................................................................................... 942 Trouble Diagnoses............................................................................................................ 943 Replacing Remote Controller or Multi-Remote Control Unit (LCU05)............................................................. 948 TIME CONTROL SYSTEM - IVMS....................................................................................................... 949 System Description........................................................................................................... 949 Wiring Diagram - TIME -...................................................................................................... 951 Trouble Diagnoses............................................................................................................ 955 THEFT WARNING SYSTEM - IVMS...................................................................................................... 963 Component Parts and Harness Connector Location............................................................................... 963 Wiring Diagram - THEFT -..................................................................................................... 964 Trouble Diagnoses............................................................................................................ 968 Schematic.................................................................................................................... 981 ILLUMINATION - IVMS.............................................................................................................. 983 System Description........................................................................................................... 983 Wiring Diagram - SW/ILL -.................................................................................................... 984 Trouble Diagnoses............................................................................................................ 985 INTERIOR LAMP CONTROL - IVMS..................................................................................................... 986 System Description........................................................................................................... 986 Wiring Diagram - ROOM/L -.................................................................................................... 987 Trouble Diagnoses............................................................................................................ 990 STEP LAMP - IVMS................................................................................................................. 992 System Description........................................................................................................... 992 Wiring Diagram - STEP/L -.................................................................................................... 993 Trouble Diagnoses............................................................................................................ 995 INTEGRATED HOMELINK TRANSMITTER.................................................................................................. 996 System Description........................................................................................................... 996 Wiring Diagram - TRNSMT -.................................................................................................... 997 Trouble Diagnoses............................................................................................................ 998 LOCATION OF ELECTRICAL UNITS..................................................................................................... 999 Engine Compartment........................................................................................................... 999 Passenger Compartment........................................................................................................1000 Luggage Compartment..........................................................................................................1001 HARNESS LAYOUT...................................................................................................................1002 Outline......................................................................................................................1002 How to Read Harness Layout...................................................................................................1003 Engine Room Harness..........................................................................................................1004 Main Harness.................................................................................................................1007 Engine Control Harness.......................................................................................................1009 Body Harness.................................................................................................................1011 Body No. 2 Harness and Tail Harness..........................................................................................1013 Room Lamp Harness............................................................................................................1014 Air Bag Harness..............................................................................................................1015 Front Door Harness (LH side).................................................................................................1016 Front Door Harness (RH side).................................................................................................1017 GROUND DISTRIBUTION..............................................................................................................1018 SUPER MULTIPLE JUNCTION (SMJ).................................................................................................... 0 Terminal Arrangement......................................................................................................... 1 FUSE BLOCK - JUNCTION BOX (J/B).................................................................................................. 2 Terminal Arrangement......................................................................................................... 2 FUSE AND FUSIBLE LINK BOX........................................................................................................ 3 Terminal Arrangement......................................................................................................... 3 ELECTRICAL UNITS................................................................................................................. 4 Terminal Arrangement......................................................................................................... 4 JOINT CONNECTOR (J/C)............................................................................................................ 5 Terminal Arrangement......................................................................................................... 5 em...................................................................................................................................1023 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................1023 PRECAUTIONS......................................................................................................................1024 Parts Requiring Angular Tightening...........................................................................................1024 Liquid Gasket Application Procedure..........................................................................................1024 PREPARATION......................................................................................................................1025 Special Service Tools........................................................................................................1025 Commercial Service Tools.....................................................................................................1027 OUTER COMPONENT PARTS............................................................................................................1028 COMPRESSION PRESSURE.............................................................................................................1032 Measurement of Compression Pressure..........................................................................................1032 OIL PAN..........................................................................................................................1033 Removal......................................................................................................................1033 Installation.................................................................................................................1036 TIMING CHAIN.....................................................................................................................1039 Removal......................................................................................................................1041 Inspection...................................................................................................................1048 Installation.................................................................................................................1048 OIL SEAL REPLACEMENT.............................................................................................................1053 CYLINDER HEAD....................................................................................................................1056 Removal......................................................................................................................1057 Disassembly..................................................................................................................1057 Inspection...................................................................................................................1059 Assembly.....................................................................................................................1063 Installation.................................................................................................................1063 VALVE CLEARANCE..................................................................................................................1069 Checking.....................................................................................................................1069 Adjusting....................................................................................................................1070 ENGINE REMOVAL...................................................................................................................1073 Removal......................................................................................................................1074 Installation.................................................................................................................1075 CYLINDER BLOCK...................................................................................................................1076 Disassembly..................................................................................................................1077 Inspection...................................................................................................................1077 Assembly.....................................................................................................................1084 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................1087 General Specifications.......................................................................................................1087 Inspection and Adjustment....................................................................................................1087 fa...................................................................................................................................1095 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................1095 PRECAUTIONS AND PREPARATION......................................................................................................1096 Precautions..................................................................................................................1096 Special Service Tools........................................................................................................1096 Commercial Service Tools.....................................................................................................1097 FRONT SUSPENSION SYTEM...........................................................................................................1098 ON-VEHICLE SERVICE...............................................................................................................1099 Front Axle and Front Suspension Parts........................................................................................1099 Front Wheel Bearing..........................................................................................................1100 Front Wheel Alignment........................................................................................................1100 Drive Shaft..................................................................................................................1101 FRONT AXLE.......................................................................................................................1102 Wheel Hub and Knuckle........................................................................................................1102 Drive Shaft..................................................................................................................1106 FRONT SUSPENSION.................................................................................................................1114 Coil Spring and Strut Assembly...............................................................................................1115 Stabilizer Bar...............................................................................................................1116 Transverse Link and Lower Ball Joint.........................................................................................1117 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................1119 General Specifications.......................................................................................................1119 Inspection and Adjustment....................................................................................................1120 fe...................................................................................................................................1121 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................1121 PREPARATION/ACCELERATOR CONTROL SYSTEM...........................................................................................1122 Special Service Tool.........................................................................................................1122 Adjusting Accelerator Wire...................................................................................................1122 FUEL SYSTEM......................................................................................................................1123 EXHAUST SYSTEM...................................................................................................................1124 foldout..............................................................................................................................1125 QUICK REFERENCE INDEX............................................................................................................ 0 ELECTRICAL SYSTEM................................................................................................................ 2 SUPER MULTIPLE JUNCTION (SMJ)....................................................................................................1125 INSTALLATION.................................................................................................................1125 Terminal Arrangement.........................................................................................................1126 FUSE BLOCK - JUNCTION BOX (J/B)..................................................................................................1127 Terminal Arrangement.........................................................................................................1127 FUSE AND FUSIBLE LINK BOX........................................................................................................1128 Terminal Arrangement.........................................................................................................1128 ELECTRICAL UNITS.................................................................................................................1129 Terminal Arrangement.........................................................................................................1129 JOINT CONNECTOR (J/C)............................................................................................................1130 Terminal Arrangement.........................................................................................................1130 gi...................................................................................................................................1131 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................1131 PRECAUTIONS......................................................................................................................1132 Precautions for Supplemental Restraint System (SRS) "AIR BAG"................................................................1132 General Precautions..........................................................................................................1132 Precautions for Multiport Fuel Injection System or ECCS Engine...............................................................1134 Precautions for Three Way Catalyst...........................................................................................1134 Engine Oils..................................................................................................................1134 Precautions for Fuel.........................................................................................................1135 HOW TO READ THIS MANUAL..........................................................................................................1136 HOW TO READ WIRING DIAGRAMS......................................................................................................1138 Sample/Wiring Diagram - EXAMPL -.............................................................................................1138 Description..................................................................................................................1140 Wiring Diagram Codes (Cell Codes)............................................................................................1146 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT....................................................................1148 Work Flow....................................................................................................................1148 Incident Simulation Tests....................................................................................................1149 Circuit Inspection...........................................................................................................1153 HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES....................................................................................1159 CONSULT CHECKING SYSTEM..........................................................................................................1162 Function and System Application..............................................................................................1162 Lithium Battery Replacement..................................................................................................1162 Checking Equipment...........................................................................................................1162 IDENTIFICATION INFORMATION.......................................................................................................1163 Model Variation..............................................................................................................1163 Identification Number........................................................................................................1164 Dimensions...................................................................................................................1166 Wheels and Tires.............................................................................................................1166 LIFTING POINTS AND TOW TRUCK TOWING..............................................................................................1167 Preparation..................................................................................................................1167 Board-on Lift................................................................................................................1167 Garage Jack and Safety Stand.................................................................................................1168 2-pole Lift..................................................................................................................1169 Tow Truck Towing.............................................................................................................1170 TIGHTENING TORQUE OF STANDARD BOLTS..............................................................................................1171 SAE J 1930 TERMINOLOGY LIST......................................................................................................1172 SAE J1930 Terminology List...................................................................................................1172 ha...................................................................................................................................1176 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................1176 PRECAUTIONS AND PREPARATION......................................................................................................1177 Supplemental Restraint System (SRS) "AIR BAG"................................................................................1177 Precautions for Working with HFC-134a (R-134a)...............................................................................1177 General Refrigerant Precautions..............................................................................................1177 Precautions for Refrigerant Connection.......................................................................................1178 Precautions for Servicing compressor.........................................................................................1179 Special Service Tools........................................................................................................1179 HFC-134a (R-134a) Service Tools and Equipment................................................................................1180 Precautions for Service Equipment............................................................................................1182 DESCRIPTION......................................................................................................................1184 Refrigeration Cycle..........................................................................................................1184 V-6 Variable Displacement Compressor.........................................................................................1185 Component Layout.............................................................................................................1189 Discharge Air Flow...........................................................................................................1190 Introduction.................................................................................................................1191 Features.....................................................................................................................1191 Control Operation............................................................................................................1192 TROUBLE DIAGNOSES................................................................................................................1195 Contents.....................................................................................................................1195 Wiring Diagram - A/C, A -....................................................................................................1231 SYSTEM DESCRIPTION...............................................................................................................1257 Overview of Control..........................................................................................................1257 Control System Input Components..............................................................................................1258 Control System Automatic Amplifier (Auto amp.)...............................................................................1260 Control System Output components.............................................................................................1261 SERVICE PROCEDURES...............................................................................................................1269 HFC-134a (R-134a) Service Procedure..........................................................................................1269 Maintenance of Lubricant Quantity in Compressor..............................................................................1271 Refrigerant Lines............................................................................................................1273 Compressor Mounting..........................................................................................................1274 Belt Tension.................................................................................................................1274 Fast Idle Control Device (FICD)..............................................................................................1274 Compressor...................................................................................................................1275 Compressor Clutch............................................................................................................1275 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................1278 General Specifications.......................................................................................................1278 Inspection and Adjustment....................................................................................................1278 idx..................................................................................................................................1279 QUICK REFERENCE INDEX............................................................................................................ 0 lc...................................................................................................................................1287 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................1287 PRECAUTIONS AND PREPARATION......................................................................................................1288 Liquid Gasket Application Procedure..........................................................................................1288 Special Service Tools........................................................................................................1288 ENGINE LUBRICATION SYSTEM........................................................................................................1289 Lubrication Circuit..........................................................................................................1289 Oil Pressure Check...........................................................................................................1290 Oil Pump.....................................................................................................................1290 ENGINE COOLING SYSTEM............................................................................................................1293 Cooling Circuit..............................................................................................................1293 System Check.................................................................................................................1294 Water Pump...................................................................................................................1294 Thermostat...................................................................................................................1299 Radiator.....................................................................................................................1300 Cooling Fan Control system...................................................................................................1300 Overheating Cause Analysis...................................................................................................1301 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................1302 Engine Lubrication System....................................................................................................1302 Engine Cooling System........................................................................................................1302 ma...................................................................................................................................1303 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................1303 PRECAUTIONS AND PREPARATION......................................................................................................1304 Supplemental Restraing System (SRS) "AIR BAG"................................................................................1304 Special Service Tool.........................................................................................................1304 GENERAL MAINTENANCE..............................................................................................................1305 PERIODIC MAINTENANCE.............................................................................................................1307 Schedule 1...................................................................................................................1308 Schedule 2...................................................................................................................1309 RECOMMENDED FLUIDS AND LUBRICANTS................................................................................................1310 Fluids and Lubricants........................................................................................................1310 SAE Viscosity Number.........................................................................................................1310 Anti-freeze Coolant Mixture Ratio............................................................................................1311 ENGINE MAINTENANCE...............................................................................................................1312 Checking Drive Belts.........................................................................................................1312 Changing Engine Coolant......................................................................................................1313 Checking Fuel Lines..........................................................................................................1314 Changing Fuel Filter.........................................................................................................1314 Changing Air Cleaner Filter..................................................................................................1315 Changing Engine Oil..........................................................................................................1316 Changing Oil Filter..........................................................................................................1316 Changing Spark Plugs.........................................................................................................1317 Checking EVAP Vapor Purge Lines..............................................................................................1318 CHASSIS AND BODY MAINTENANCE.....................................................................................................1319 Checking Exhaust System......................................................................................................1319 Checking Clutch Fluid Level and Leaks........................................................................................1319 Checking M/T Oil.............................................................................................................1319 Changing M/T Oil.............................................................................................................1319 Checking A/T Fluid...........................................................................................................1320 Changing A/T Fluid...........................................................................................................1320 Balancing Wheels.............................................................................................................1321 Tire Rotation................................................................................................................1321 Checking Brake Fluid Level and Leaks.........................................................................................1321 Checking Brake Lines and Cables..............................................................................................1321 Checking Disc Brake..........................................................................................................1321 Checking Steering Gear and Linkage...........................................................................................1322 Checking Power Steering Fluid and Lines......................................................................................1322 Lubricating Locks, Hinges and Hood Latches...................................................................................1323 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters..............................................................1323 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................1324 Engine Maintenance...........................................................................................................1324 mt...................................................................................................................................1325 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................1325 PREPARATION......................................................................................................................1326 Special Service Tools........................................................................................................1326 Commercial Service Tools.....................................................................................................1328 ON-VEHICLE SERVICE/REMOVAL AND INSTALLATION......................................................................................1329 Replacing Oil Seal...........................................................................................................1329 Check of Position Switch.....................................................................................................1330 Viscous Coupling Check.......................................................................................................1330 Removal......................................................................................................................1330 Installation.................................................................................................................1331 TRANSAXLE GEAR CONTROL...........................................................................................................1332 MAJOR OVERHAUL...................................................................................................................1333 Case Components..............................................................................................................1333 Gear Components..............................................................................................................1334 Shift Control Components.....................................................................................................1335 DISASSEMBLY......................................................................................................................1336 REPAIR FOR COMPONENT PARTS.......................................................................................................1339 Input Shaft and Gears........................................................................................................1339 Mainshaft and Gears..........................................................................................................1344 Final Drive..................................................................................................................1348 Shift Control Components.....................................................................................................1354 Case Components..............................................................................................................1354 ADJUSTMENT.......................................................................................................................1355 Input Shaft End Play and Differential Side Bearing Preload...................................................................1355 Mainshaft Bearing Preload....................................................................................................1356 ASSEMBLY.........................................................................................................................1359 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................1363 General Specifications.......................................................................................................1363 Inspection and Adjustment....................................................................................................1363 ra...................................................................................................................................1368 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................1368 PRECAUTIONS AND PREPARATION......................................................................................................1369 Precautions..................................................................................................................1369 Special Service Tools........................................................................................................1369 Commercial Service Tools.....................................................................................................1369 REAR SUSPENSION..................................................................................................................1370 ON-VEHICLE SERVICE...............................................................................................................1371 Rear Axle and Rear Suspension Parts..........................................................................................1371 Rear Wheel Bearing...........................................................................................................1371 Rear Wheel Alignment.........................................................................................................1372 REAR AXLE........................................................................................................................1373 Wheel Hub....................................................................................................................1373 REAR SUSPENSION..................................................................................................................1376 Removal and Installation.....................................................................................................1377 Coil Spring and Shock Absorber...............................................................................................1377 Torsion Beam, Lateral Link and Control Rod...................................................................................1379 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................1380 General Specifications.......................................................................................................1380 Inspection and Adjustment....................................................................................................1380 rs...................................................................................................................................1381 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................1381 PRECAUTION.......................................................................................................................1382 Supplemental Restraint System (SRS) "AIR BAG"................................................................................1382 SEAT BELTS.......................................................................................................................1383 Front Seat Belt..............................................................................................................1383 Rear Seat Belt...............................................................................................................1384 SUPPLEMENTAL RESTRAINT SYSTEM (SRS)..............................................................................................1385 Preautions for SRS "Air Bag" Service.........................................................................................1385 Special Service Tools........................................................................................................1385 Description..................................................................................................................1386 SRS Component Parts Location.................................................................................................1386 Maintenance Items............................................................................................................1387 Removal and Installation - Diagnosis Sensor Unit.............................................................................1388 Removal and Installation - Air Bag Module and Spiral Cable...................................................................1388 Removal - Air Bag Module and Spiral Cable....................................................................................1389 Removal - Front Passenger Air Bag Module.....................................................................................1390 Installation - Air Bag Module and Spiral Cable...............................................................................1391 Installation - Front Passenger Air Bag Module................................................................................1392 Disposal of Air Bag Module...................................................................................................1393 TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)..........................................................................1397 Schematic....................................................................................................................1397 Wiring Diagram - SRS -.......................................................................................................1398 How to Perform Trouble Diagnoses for Quick and Accurate Repair...............................................................1400 Self-diagnosis...............................................................................................................1402 Trouble Diagnosies for Air Bag Warning Lamp..................................................................................1414 COLLISION DIAGNOSIS..............................................................................................................1416 st...................................................................................................................................1417 QUICK REFERENCE INDEX............................................................................................................ 0 TABLE OF CONTENTS................................................................................................................1417 PRECAUTIONS AND PREPARATION......................................................................................................1418 Precautions..................................................................................................................1418 Special Service Tools........................................................................................................1418 Commercial Service Tools.....................................................................................................1419 ON-VEHICLE SERVICE...............................................................................................................1420 Checking Steering Wheel Play.................................................................................................1420 Checking Nuetral Position on Steering Wheel..................................................................................1420 Front Wheel Turning Angle....................................................................................................1420 Checking Gear Housing Movement...............................................................................................1420 Checking and Adjusting Drive Belts (For power steering)......................................................................1421 Checking Fluid Level.........................................................................................................1421 Checking Fluid Leakage.......................................................................................................1421 Bleeding Hydraulic System....................................................................................................1421 Checking Steering Wheel Turning Force (For power steering)...................................................................1422 Checking Hydraulic System....................................................................................................1423 STEERING WHEEL AND STEERING COLUMN...............................................................................................1424 Removal and Installation.....................................................................................................1424 Disassembly and Assembly.....................................................................................................1426 Inspection...................................................................................................................1427 POWER STEERING GEAR AND LINKAGE..................................................................................................1428 Removal and Installation.....................................................................................................1428 Disassembly..................................................................................................................1431 Inspection...................................................................................................................1432 Assembly.....................................................................................................................1432 Adjustment...................................................................................................................1437 POWER STEERING OIL PUMP..........................................................................................................1438 Pre-disassembly Inspection...................................................................................................1438 Disassembly..................................................................................................................1439 Inspection...................................................................................................................1439 Assembly.....................................................................................................................1440 SERVICE DATA AND SPECIFICATIONS (SDS)............................................................................................1441 General Specifications.......................................................................................................1441 Inspection and Adjustment....................................................................................................1441 1996_I30_Body_Repair_Manual..........................................................................................................1443 1996 Infiniti I30 Body Repair Manual.............................................................................................1443 5CA3296..........................................................................................................................1443 Table of Contents................................................................................................................1445
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