Liebherr L 580 1762 Wheel Loader Service Manual – PDF DOWNLOAD
FILE DETAILS:
Liebherr L 580 1762 Wheel Loader Service Manual – PDF DOWNLOAD
Language : English
Pages : 982
Downloadable : Yes
File Type : PDF
Size: 214 MB
DESCRIPTION:
Liebherr L 580 1762 Wheel Loader Service Manual – PDF DOWNLOAD
- This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
- This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.
In this service manual you will find information on:
- You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
- You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.
Introduction:
To ensure safe operation:
- Consult with the worksite manager about safety regulations at the place of use.
- Adhere to safety regulations at the place of use.
- Follow traffic regulations.
- Adhere to valid guidelines provided by insurers (for example, employers’ professional liability insurance companies, accident insurance, etc.).
- Avoid working methods that can endanger safety.
- Adhere all intervals specified for recurrent checks and inspections as outlined in this operator’s manual.
1.2. Intended Use of Wheel Loader
The wheel loader is used to pick up, move, and dump the following materials:
- Soil
- Stones
- Broken rocks
- Bulk materials
This applies to a standard machine under normal operating conditions. Special applications are described in a separate options operator’s manual.
To ensure the intended use:
- Adhere to the operator’s manual.
- Follow maintenance intervals.
- Carry out inspection and maintenance tasks.
- Follow the specifications in the technical data.
- When using the machine on public roads, ensure it complies with applicable national regulations.
- Only lift loads with intended working attachments (fork prongs, crane boom), which must be properly fitted and functioning.
- Ensure that machines used underground (for mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
- Adhere to the requirements of each individual country for underground operation.
- For special uses, use special working attachments and, if necessary, special safety equipment.
- Exclusively mount and use special working attachments with approval and as per the stipulations of the manufacturer of the basic machine.
TABLE OF CONTENTS:
Liebherr L 580 1762 Wheel Loader Service Manual – PDF DOWNLOAD
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Proper use 010-5
010.1.2.3 Foreseeable misuse 010-5
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-6
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-7
010.1.3.3 Operating company 010-8
010.1.3.4 Operator 010-8
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-11
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-12
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-13
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L580-1762 LIEBHERR 5
Contents Service manual
010.3.1 Prestressing forces and tightening torques for bolts with metric
010.5.1 Putting out of service for longer than 2 months 010-53
010.5.2 Starting up after being out of service for longer than 2 months 010-53
020 Technical data 020-1
020.1 Overall machine 020-5
020.1.1 Dimensions
L580-1762; 020-5
5 020.2 Drive group 020-8
2 0202.1 Diesel engine
g L580-1762; 020-8
5 0202.2 Fuel tank
3 L580-1762; 020-9
S 0202.3 Fuel level sensor
2 L580-1762; 020-9
3 020.2.4 Fuel pre-filter (separator filter)
L580-1762; 020-9
0202.5 Compressed air system
L580-1762; 020-10
020.3.2 Fan motor
020.3.3 Hydraulic oil temperature sensor B8
Working hydraulics 020-12
020.4.1 Working pump
020.4.2 Main control valve block
020.4.3 Additional control valve block
020.4.4 Pilot control valve block
020.4.5 Pilot control hydro accumulator
020.4.6 Stabilisation module
020.4.7 Ride control hydro accumulator
020.4.8 Boom cylinder
020.4.9 Swivel arm cylinder
020.4.10 Oscillating cylinder
020.4.11 Log pusher cylinder
Hydraulic components 020-16
020.5.1 Return filter
020.5.2 Breather filter
Steering system 020-17
020.6.1 Steering pump
020.6.2 Servostat
020.6.3 Steering cylinder
020.6.4 Steering damper hydro accumulator
020.6.6 Emergency steering pressure switch B3
0206.7 Emergency steering check pressure switch B3a
020.6.8 Joystick steering control valve block
Brake system 020-20
020.7.1 Brake pump
020.7.2 Compact brake valve
020.7.3 Service brake hydro accumulator
020.74 Brake light pressure switch B12
020.7.5 Brake accumulator pressure sensor B19
020.7.6 Parking brake hydro accumulator
Electrical system 020-22
020.8.1 Central control unit (Master5-Premium)
020.8.2 Input module
0208.3 Output module
020.84 Battery
020.8.5 Voltage transformer
0208.6 Reversing camera
Gearbox 020-24
020.9.1 Transmission
0209.2 Filter bypass switch B85
020.9.3 Proportional solenoid for gear shifting Y1, Y2, Y3, Y4, Y5, Y6
020.9.4 Pressure sensor B80, B81
020.9.5 Speed sensor B82, B83, B84
L580-1762; 020-25
020.9.6 Transmission oil temperature sensor B86
L 580-1762; 020-25
020.9.7 Proportional solenoid for position control Y7
L580-1762; 020-26
020.10 Axles and drive shafts 020-27
020.10.1 Front axle
L580-1762; 020-27
020.10.2 Rear axle
L 580-1762; 020-27
020.10.3 Drive shaft between diesel engine and transmission
L580-1762; 020-27
020.10.4 Drive shaft between transmission and front axle
L580-1762; 020-28
020.10.5 Drive shaft between transmission and rear axle
L 580-1762; 020-28
020.10.6 Tyres
L580-1762; 020-28
020.10.6.2 Special tyres 020-29
020.11 Steel parts of the basic machine 020-30
020.11.1 Ballast weights
L580-1762; 020-30
020.11.1.1 Standard 020-30
020.12 Working attachment 020-31
020.12.1 Stabilisation cylinder
L580-1762; 020-31
020.12.2 Hydro accumulator for grabber stabiliser
L 580-1762; 020-31
020.12.3 Grabber cylinder
L580-1762; 020-31
020.12.4 Downholder cylinder
1580-1762; 020-31
020.13 Operator’s cab, heating and air conditioning 020-33
020.13.1.1 Air conditioning compressor 020-33
020.13.2 Air conditioning pressure switch
L580-1762; 020-33
020.14 Lubrication system 020-34
020.14.1 Central lubrication system (Liebherr)
L580-1762; 020-34
020.14.1.1 Central lubrication pump 020-34
020.14.1.2 Progressive distributor 020-34
020.14.2 Progressive distributor
L580-1762; 020-35
020.1421 MX-F 020-35
020.1422 MX-F25 020-35
020.14.2.3 MX-F 45 020-36
020.14.24 MX-F75 020-36
020.1425 MX-F105 020-36
020.14.3 Progressive distributor SXE-2
L580-1762; 020-36
020.14.3.1 SXE-2/MX-F 020-36
020.14.32 SXE-2 100 020-36
020.14.3.3 SXE-2 150 020-37
020.14.34 SXE-2220 020-37
020.14.3.5 SXE-2 400 020-37
020.14.36 SXE-2760 020-37
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-10
030.2 Filling quantities and lubrication chart 030-15
030.2.1 Lubricant filling quantity
L580-1762; 030-15
030.2.2 Fuel and operating fluid filling quantity
1580-1762; 030-15
030.3 Lubricants and fuels 030-16
030.3.1 General information on lubricants and fuels 030-16
030.3.1.1 General questions 030-16
030.3.1.2 Safety data sheets 030-16
030.3.1.3 Technical data sheets 030-16
030.3.1.4 Specific Liebherr standards 030-16
030.3.2 General information on changing lubricants and fuels 030-16
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-17
030.3.4 Diesel fuels
L 580-1762; 030-17
030.3.4.1 Minimum quality requirement 030-17
030.34.2 Operating temperatures of diesel fuels 030-18
030.34.3 Minimum quality requirement 030-18
030.3.5.1 Liebherr recommendation 030-18
030.3.5.2 Minimum quality requirement 030-18
Engine oils
030.3.6.1 Liebherr recommendation 030-19
030.3.6.2 Minimum quality requirement 030-19
030.3.6.3 Changing intervals 030-19
030.3.6.4 Complicating factors 030-20
Refrigerant
Coolant
030.3.8.1 Requirements for the water used 030-21
030.3.8.2 Antifreeze and corrosion inhibitor 030-21
030.3.8.3 Minimum quality requirement 030-21
Hydraulic oil
030.3.9.1 Liebherr recommendation 030-21
030.3.9.2 Minimum quality requirement 030-22
030.3.9.3 Oil analysis 030-22
030.3.9.4 Oil change 030-22
Splitter box oil
030.3.10.1 Liebherr recommendation 030-23
030.3.10.2 Minimum quality requirements 030-23
Gear oil
030.3.11.1 Liebherr recommendation 030-23
030.3.11.2 Minimum quality requirement 030-23
Axle oil
030.3.12.1 Liebherr recommendation 030-24
030.3.12.2 Minimum quality requirement 030-24
Lubrication grease
030.3.13.1 Liebherr recommendation 030-24
030.3.13.2 Minimum quality requirement 030-24
030.3.14.1 Liebherr recommendation 030-25
030.3.14.2 Minimum quality requirement 030-25
030.3.15 Refrigerant oil for air conditioning compressor
L580-1762; 030-25
030.3.15.1 Liebherr recommendation 030-25
030.4 Maintenance tasks 030-26
0304.1 Safety precautions
L580-1762; 030-26
0304.2 Preparatory tasks for maintenance 030-26
030.4.2.1 Maintenance position
L 580-1762; 030-27
030.4.2.2 Opening service hatches
L580-1762; 030-27
030.4.2.3 Turning off battery main switch
L 580-1762; 030-32
030.4.3 Overall machine 030-33
030.4.3.1 Checking machine is in proper condition
L 580-1762; 030-33
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
L 580-1762; 030-35
030.4.3.3 Cleaning the machine
L580-1762; 030-35
030.4.3.4 Qil analyses
L580-1762; 030-37
0304.4 Drive group 030-44
030.4.4.1 Checking diesel engine oil level
L580-1762; 030-44
030.4.4.2 Diesel engine: changing the diesel engine oil
L580-1762; 030-47
030.4.4.3 Diesel engine: changing oil filter
L580-1762; 030-50
030.44.4 Checking diesel engine belt drive
L580-1762; 030-51
030.4.4.5 Changing diesel engine belt drive
L580-1762; 030-52
030.4.4.6 Checking fastening of diesel engine control units and
sensor cable connections
L 580-1762; 030-53
030.4.4.7 Checking diesel engine valve clearance
L580-1762; 030-54
030.4.4.8 Diesel engine: changing oil separator filter cartridge
L580-1762; 030-56
0304.4.9 Changing the engine heating flange
1580-1762; 030-57
030.4.4.10 Draining condensate and sediment from the fuel tank
L580-1762; 030-57
030.4.4.11 Draining off condensate from the fuel pre-filter
L580-1762; 030-58
030.4.4.12 Changing fuel pre-filter cartridge
L580-1762; 030-59
030.4.4.13 Changing fuel fine filter element
L580-1762; 030-62
030.4.4.14 Diesel exhaust fluid tank: checking ventilation
L580-1762; 030-65
030.4.4.15 Cleaning the service cover and dust discharge valve
of the air filter system
L580-1762; 030-67
030.4.4.16 Cleaning or changing main element of air filter
system
L580-1762; 030-68
030.4.4.17 Changing the safety element of the air filter system
L580-1762; 030-71
030.4.4.18 Checking the ail level in the splitter box
1580-1762; 030-72
030.4.4.19 Changing the splitter box oil
L580-1762; 030-74
030.4.4.20 Checking that the diesel engine intake and exhaust
system is in good condition and not loose or leaking
L580-1762; 030-76
030.4.4.21 Checking the diesel engine for leaks, contamination
and damage
1580-1762; 030-78
030.4.4.22 Diesel engine: checking profile clamps
L580-1762; 030-79
030.4.4.23 Diesel particulate filter: Cleaning filter module
1580-1762; 030-81
030.4.4.24 Changing the compressed air dryer
1580-1762; 030-84
0304.4.25 Checking the compressed air system
L580-1762; 030-85
030.4.5 Cooling system 030-86
030.4.5.1 Checking the coolant level in the cooling system
L580-1762; 030-86
030.4.5.3 Cleaning the cooling system
030.45.4 Changing coolant in cooling system
Hydraulic components 030-98
030.4.6.1 Checking oil level in hydraulic tank
030.4.6.2 Draining off condensate and sediment from the
030.4.6.3 Change the return filter insert in the hydraulic tank.
030.4.6.4 Changing the hydraulic tank breather filter
030.4.6.5 Hydraulic tank: analysing the oil
030.46.6 Hydraulic tank: changing oil
Steering system 030-108
030.4.7.1 Testing the steering
Brake system 030-109
030.4.8.1 Service brake: checking function and effectiveness
030.4.8.2 Checking service brake discs for wear
030.4.8.3 Checking the gap and wear on the parking brake
030.4.8.4 Emergency parking brake actuation: checking seal
030.4.8.5 Checking emergency parking brake actuation
Electrical system 030-120
030.4.9.1 Checking function of the lighting and horn
030.4.9.2 Checking the battery fluid levels and terminals
030.4.9.3 Personnel detection: cleaning sensor
Contents Service manual
030.4.10 Gearbox 030-124
030.4.10.1 Transmission: checking the oil level
1580-1762; 030-124
0304.10.2 Changing gear oil and gear oil filter
L580-1762; 030-127
030.4.10.3 Change the transmission hydrostat oil filter.
L580-1762; 030-131
030.4.11 Axles and drive shafts 030-132
030.4.11.1 Changing the axle oil
L580-1762; 030-132
030.4.11.2 Checking drive shafts
1580-1762; 030-134
030.4.11.3 Checking the tyre pressure
L580-1762; 030-136
030.4.11.4 Checking the wheel tightness
L580-1762; 030-138
030.4.12 Steel parts of the basic machine 030-138
030.4.12.1 Cooler hood: Lubricating moving parts with pene-
trating oil
L580-1762; 030-138
030.4.12.2 Lubricating the moving parts of the engine bonnet
with penetrating oil
1580-1762; 030-139
0304.12.3 Lubricating the moving parts of the right cab access
with penetrating oil
L580-1762; 030-140
030.4.12.4 Cleaning and maintaining the seals of the service
hatches
L 580-1762; 030-140
030.4.13 Working attachment 030-141
030.4.13.1 Lubricating grabber downholder clamps
L580-1762; 030-141
030.4.13.2 Grabber: checking press fit of passfix bearings
L580-1762; 030-142
030.4.13.3 Grabber suspension: checking fit of press fit bearings
L580-1762; 030-145
0304.13.4 Grabber: checking bolt bearing for wear
L580-1762; 030-146
030.4.13.5 Grabber: checking undercut blade, snap-on blades
and rollers
L580-1762; 030-147
030.4.13.6 Grabber: check tightening torque of rotary drive.
L580-1762; 030-156
030.4.14 Operator’s cab, heating and air conditioning 030-159
air filters
L 580-1762; 030-159
030.4142 Changing the fresh and recirculated air filters in the
cab
L580-1762; 030-161
030.4.14.3 Safety belt: Checking the condition and function
L 580-1762; 030-163
030.4.144 Testing the windscreen washer system
L580-1762; 030-164
030.4.14.5 Filling windscreen washer fluid in the windscreen
washer system
1580-1762; 030-164
030.4.14.6 Lubricating the locking mechanism and cylinder of
the operator’s cab with penetrating oil
L 580-1762; 030-165
030.4.14.7 Cleaning and maintaining the seals of the operator’s
cab
L580-1762; 030-165
030.4.14.8 Heating and air conditioning unit: Testing the function
1580-1762; 030-166
030.4.15 Lubrication system 030-168
030.4.15.1 Checking the level in the grease reservoir of the
central lubrication system
L580-1762; 030-168
030.4.15.2 Checking the pipes, hoses and lubrication points of
the central lubrication system for leaks and damage
L580-1762; 030-170
030.4.15.3 Central lubrication system: Checking the lubrication
of the bearings
1580-1762; 030-170
030.5 Testing and adjustment checklist
L580-1762; 030-171
030.6 Testing and adjustment tasks 030-176
0306.1 Safety precautions
L580-1762; 030-176
0306.2 Overall machine 030-176
030.6.2.1 Preparing for adjustment procedures
L 580-1762; 030-176
030.6.2.2 Hydraulic oil: operating temperature
L580-1762; 030-179
030.6.2.3 Gear oil operating temperature
1580-1762; 030-179
030.6.2.4 Service management
L580-1762; 030-180
030.6.3 Drive group 030-181
030.6.3.1 Pedals: calibration
L580-1762; 030-181
0306.3.2 Reading the diesel engine service files
1580-1762; 030-183
030.6.4 Cooling system 030-184
030.6.4.1 Fan speed proportional solenoid valve
L580-1762; 030-184
030.6.5 Working hydraulics 030-186
030.6.5.1 Calibrating working hydraulics angle sensors
L580-1762; 030-186
030.6.5.2 Proportional solenoids in control valve block: calibra-
tion
L580-1762; 030-188
0306.5.3 Pilot control valve block: pressure reducing valve
1580-1762; 030-191
030.6.5.4 Working pump and steering pump flow regulator
(differential pressure)
L580-1762; 030-192
030.6.5.5 Working pump: power regulator
L580-1762; 030-195
030.6.5.6 Main control block secondary pressure relief valves
L580-1762; 030-196
030.6.5.7 Main control valve block primary pressure relief valve
L580-1762; 030-199
030.6.5.8 Main control valve block LS pressure cut-off valve
L580-1762; 030-200
0306.5.9 Additional control valve block LS pressure relief
valves
L580-1762; 030-202
030.6.5.10 Stabilisation module cut-out function
L580-1762; 030-205
030.6.5.11 Ride control hydro accumulator nitrogen filling
L580-1762; 030-206
030.6.6 Hydraulic components 030-207
030.6.6.1 Hydro accumulator: checking and topping up
nitrogen filling
L580-1762; 030-207
030.6.6.2 Checking the hydraulic lines for damage
L580-1762; 030-209
030.6.7 Steering system 030-214
030.6.7.1 Joystick for joystick steering (option): calibration
L580-1762; 030-214
030.6.7.2 Angle sensor for articulation angle (option): calibra-
tion (machine with steering wheel steering)
L580-1762; 030-21
tion (machine without steering wheel steering)
030.6.7.4 Control block for joystick steering (option): calibration
030.6.7.5 Steering pump: LS pressure cut-off valve
030.6.7.6 Steering damper hydro accumulator nitrogen filling
lation position of position sensors
Brake system 030-222
030.6.8.1 Brake accumulator pressure sensor B19: deviation
030.6.8.2 Compact brake valve hydro accumulator charging
030.6.8.3 Service brake pressure
030.6.8.4 Service brake hydro accumulator capacity
Electrical system 030-227
030.6.9.1 Central control unit (Master5): creating service file
030.6.9.2 Central control unit (Master5): software update
030.6.9.3 Central control unit (Master5): resetting to factory
nostic software
030.6.9.5 Central control unit (Master5): connecting LiF T func-
030.6.9.6 Addressing CAN module and checking system infor-
Gearbox 030-241
030.6.10.1 Gearbox: basic calibration
030.6.10.2 Gearbox: service calibration
030.6.10.3 Transmission control unit: software update
030.6.11 Axles and drive shafts 030-247
030.6.11.1 Tyres: setting radius
1580-1762; 030-247
030.6.12 Working attachment 030-248
030.6.12.1 Grabber stabiliser hydro accumulator nitrogen filling
L580-1762; 030-248
030.6.12.2 Grabber stabiliser: bleeding and setting the filling
pressure
1580-1762; 030-249
030.6.13 Operator’s cab, heating and air conditioning 030-253
030.6.13.1 Checking the pressure and temperature conditions of
the air conditioning unit
L580-1762; 030-253
030.6.14 Options 030-254
030.6.14.1 Personnel detection: transmitting configuration files
1580-1762; 030-254
040 Drive group 040-1
040.1 Engine 040-3
040.1.1 Diesel engine overview
L 580-1762; 040-3
040.1.2 Electrical components of diesel engine
L580-1762; 040-7
040.1.3 Ambient temperature sensor
L 580-1762; 040-10
040.1.5 Fuel system 040-16
040.1.5.2 Fuel level sensor
1580-1762; 040-19
040.1.5.3 Separ fuel pre-filter
L580-1762; 040-21
040.1.6 Air filter system 040-21
040.1.6.1 Air filter
L 580-1762; 040-22
040.1.6.2 Vacuum switch
L580-1762; 040-23
040.1.7 Exhaust system 040-23
040.1.7.1 Exhaust gas treatment (stage V): overview
1580-1762; 040-24
040.1.7.2 Exhaust gas treatment (stage IV / tier 4f): overview
L580-1762; 040-33
040.1.7.3 Metering unit
L 580-1762; 040-38
040.1.7.5 Exhaust treatment sensors
L 580-1762; 040-42
0401.8 Compressed air system 040-43
040.1.8.1 Overview of the compressed air system
L580-1762; 040-44
040.1.8.2 Compressor
L580-1762; 040-46
040.1.8.3 Air dryer
L 580-1762; 040-47
040.1.8.4 SCR system air supply valve
L580-1762; 040-48
040.2 Clutch
L580-1762; 040-49
040.3 Splitter box
1580-1762; 040-51
050 Cooling system 050-1
050.1 Cooling system hydraulics 050-2
0501.1 Overview of cooling system hydraulics
L580-1762; 050-3
050.1.2 Fan pump
L580-1762; 050-7
050.1.3 Fan motor
L580-1762; 050-8
050.2 Cooling system electronics 050-12
0502.1 Overview of electrical controls of cooling system
L580-1762; 050-12
050.2.2 Hydraulic oil temperature sensor
L580-1762; 050-15
050.3 Cooler 050-17
050.3.1 Cooler unit
L580-1762; 050-17
050.4 Reversible fan drive 050-18
050.4.1 Overview of reversible fan drive
L580-1762; 050-18
050.4.2 Fan reversal valve block
L580-1762; 050-20
060 Working hydraulics 060-1
060.1 Overview of working hydraulics
L580-1762; 060-2
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L580-1762 LIEBHERR 2
Contents Service manual
080.2 Working pump
L580-1762; 060-10
060.3 Main control block
L580-1762; 060-18
060.4 Additional control block
L580-1762; 060-26
060.5 Load sensing pressure replication valve
L580-1762; 060-31
060.6 Pilot control 060-33
060.6.1 Pilot control valve block
L 580-1762; 060-33
060.7 Ride control 060-35
060.7.1 Overview of ride control system
L580-1762; 060-35
060.7.2 Stabilisation module
1580-1762; 060-38
060.7.3 Electric ride control unit
L580-1762; 060-40
060.8 Hydraulic cylinders of the working hydraulics 060-42
060.8.1 Hydraulic cylinders for LogHandler 060-42
060.8.1.1 Hydraulic cylinders for LogHandler
1580-1762; 060-42
060.9 Electronics of the working hydraulics 060-44
060.9.1 Overview of electrical controls the working hydraulics
L 580-1762; 060-44
060.9.2 Working hydraulics angle sensors
L 580-1762; 060-46
080 Hydraulic components 080-1
080.1 Hydraulic system: overview
L580-1762; 080-2
080.2 Hydraulic tank 080-6
080.2.1 Overview of hydraulic tank
L 580-1762; 080-6
080.2.2 Steel tank
L580-1762; 080-8
080.2.3 Return filter
L 580-1762; 080-10
080.2.4 Leak oil strainer
L 580-1762; 080-11
080.2.5 Breather filter
L 580-1762; 080-11
copyright ® Liebher-Werk Bischofshofen GmbH 2019
22 LIEBHERR L580-1762
LBHM2252627/01/211-20191218_161347/en
090.1 Steering system overview
1580-1762; 090-3
090.2 Steering pump
L580-1762; 090-8
090.3 Priority valve
L 580-1762; 090-14
090.4 Servostat
L580-1762; 090-16
090.5 Steering cylinder 090-19
090.5.1 Steering cylinder
L580-1762; 090-19
0905.2 Steering stabilisation valve block
L580-1762; 090-22
090.5.3 Valve block for steering stabilisation (without steering wheel
steering)
L580-1762; 090-23
090.6 Emergency steering 090-25
090.6.1 Emergency steering overview
L580-1762; 090-25
0906.2 Emergency steering pump
L580-1762; 090-27
0906.3 Emergency steering electronics 090-29
090.6.3.1 Overview of electrical controls of emergency steering
system
1580-1762; 090-29
090.6.3.2 Emergency steering pressure switch
L580-1762; 090-34
090.6.3.3 Emergency steering check pressure switch
1580-1762; 090-35
090.7 Joystick steering 090-37
0980.7.1 Joystick steering: overview (combined with steering wheel steering)
L580-1762; 090-37
090.7.2 Joystick steering: overview (without steering wheel steering)
L580-1762; 090-41
090.7.3 Joystick steering control block
L580-1762; 090-44
090.7.4 Joystick steering electrical system 090-50
090.7.4.1 Electronic control unit for joystick steering: overview
1580-1762; 090-50
090.7.4.2 Joystick with position tracking
1580-1762; 090-57
090.8 2in1 steering 090-59
Contents Service manual
090.8.1 2in1 steering: total overview
L580-1762; 090-59
090.8.2 Servostat for 2in1 steering
1580-1762; 090-61
100 Brake system 100-1
100.1 Overview of brake system
L580-1762; 100-2
100.2 Service brake and parking brake 100-7
100.2.1 Brake pump
1580-1762; 100-7
100.2.2 Compact brake valve
L580-1762; 100-8
100.3 Parking brake 100-16
100.3.1 Parking brake
1580-1762; 100-16
110 Electrical system 110-1
110.1 Overview of electrical system
L580-1762; 110-2
110.2 Lighting
L580-1762; 110-6
110.3 Circuit diagrams
L580-1762; 110-8
110.4 Electronic control unit 110-10
110.4.1 General overview of electronic control system
1580-1762; 110-10
110.4.2 Central control unit (Master5-Premium)
1580-1762; 110-12
110.4.3 Modules 110-16
110.4.3.1 Overview of the input and output modules
L580-1762; 110-15
110.4.3.2 Input modules
L580-1762; 110-17
110.4.3.3 Output modules
L580-1762; 110-19
110.5 Electrical components of the driver’s cab 110-22
110.5.1 Door contact switch (inductive sensor)
L580-1762; 110-22
110.6 Electrical components in the rear section 110-23
110.6.1 Battery installation
L580-1762; 110-23
copyright ® Liebher-Werk Bischofshofen GmbH 2019
24 LIEBHERR L580-1762
Service manual
L580-1762; 110-25
120 Gearbox 120-1
120.1 Overview of transmission
L580-1762; 120-2
120.2 Transmission hydraulics 120-16
120.2.1 Overview of transmission hydraulics
L580-1762; 120-16
120.2.2 Gear pump
L580-1762; 120-20
120.2.3 Transmission control valve block
L580-1762; 120-21
120.2.4 Hydrostat module
L580-1762; 120-24
120.3 Transmission electronics 120-29
120.3.1 Overview of electrical control system of transmission
L580-1762; 120-29
120.3.2 Filter bypass switch
L580-1762; 120-30
120.3.3 Gear shifting proportional solenoid
L580-1762; 120-31
120.34 Pressure sensor for hydrostat
L580-1762; 120-32
120.3.5 Engine speed sensor
L580-1762; 120-33
120.3.6 Temperature sensor
L580-1762; 120-34
120.3.7 Proportional solenoid for position control
L580-1762; 120-34
130 Axles and drive shafts 130-1
5 130.1 Axles 130-2
3 130.1.1 Front axle
@ L580-1762; 130-2
g 130.12 Rear axle
3 L580-1762; 130-7
Qo
S 130.2 Cardan shafts 130-9
§ 130.2.1 Drive shaft between diesel engine and transmission
z L580-1762; 130-9
130.2.2 Drive shaft between transmission and front axle
L580-1762; 130-10
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
L580-1762 LIEBHERR 25
Contents Service manual
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
L 580-1762; 140-2
140.1.2 Articulation lock
L580-1762; 140-3
150 Working attachment 150-1
150.1 Lift arms for LogHandler 150-3
150.1.1 LogHandler lift arms
L580-1762; 150-3
150.1.2 Grabber stabilisation 150-4
150.1.2.1 Grabber stabiliser: overview
L580-1762; 150-4
150.1.2.2 Valve block for grabber stabiliser
L580-1762; 150-5
150.2 Grabber 150-7
160.2.1 Gripper; overview
L 580-1762; 150-8
1502.2 Slew
L 580-1762; 150-10
150.2.3 Grapple hydraulics 150-11
1560.2.3.1 Overview of grabber hydraulics
L580-1762; 150-12
150.2.3.2 Rotary unit motor
L580-1762; 150-15
160.2.3.3 Start-up valve
L580-1762; 150-16
1560.2.3.4 Rotary bushing
1580-1762; 150-17
150.2.3.5 Control block for downholder
L580-1762; 150-18
150.3 Removal and installation of working attachment 150-21
150.3.1 Preparation for assembly
L580-1762; 150-21
1560.3.2 Installation of the boom
1580-1762; 150-23
150.3.3 Removal of boom
L580-1762; 150-32
Service manual
L580-1762; 150-42
160.3.5 Removal of grabber
L580-1762; 150-48
1560.3.6 Preparation for transportation
L580-1762; 150-53
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of operator’s cab, heating and air conditioning unit
L580-1762; 160-2
160.2 Display and control elements 160-4
160.2.1 Accelerator pedal
L580-1762; 160-4
160.3 Heating, ventilation, air conditioning 160-6
160.3.1 Heating, ventilation, air conditioning: General overview
L580-1762; 160-6
160.3.2 Heating and air conditioning unit 160-11
160.3.2.1 Heating and air conditioning unit
L580-1762; 160-12
160.3.2.2 Blower
1580-1762; 160-16
160.3.3 Air conditioning controller
L580-1762; 160-17
160.4 Air conditioning 160-20
160.4.1 Basic function of the air conditioning unit
L580-1762; 160-20
160.4.2 Air conditioning compressor
L580-1762; 160-21
160.4.3 Condenser
L580-1762; 160-23
160.44 Dryer
L580-1762; 160-24
H 160.4.5 Air conditioning pressure switch
3 L580-1762; 160-25
>
g 170 Lubrication system 170-1
a
8 170.1 Liebherr automatic central lubrication system 170-2
S
8 170.1.1 Liebherr automatic central lubrication system: overview
8 L580-1762; 170-2
ES
3 170.1.2 Liebherr central lubrication pump
L580-1762; 170-7
170.1.3 Progressive distributor MX-F
L580-1762; 170-11
copyright ® Liebherr-Werk Bischofshofen GmbH 2019
1580-1762 LIEBHERR 27
Contents Service manual
170.1.4 Progressive distributor SXE-2
L580-1762; 170-13
190 Options 190-1
190.1 LIiDAT 190-2
190.1.1 Overview of LiDAT
L 580-1762; 190-2
190.1.2 LiDAT on machine
L580-1762; 190-4
190.1.3 LiDAT module (LiTU3)
1580-1762; 190-6
190.2 Remote control for door lock
L580-1762; 180-10
190.3 Entfall des Lenkstockschalters 190-13
190.3.1 Elimination of steering-column switch: overview
1580-1762; 190-13
190.3.2 Additional controller (HY-TTC-30S)
L580-1762; 190-15
200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
200.1.2 SCR system warning symbols 200-3
200.1.3 Service code indicator in display 200-4
200.2 Troubleshooting 200-6
200.2.1 Replacing fuses 200-6
200.2.1.1 Fuses on fuse board A4 in the operator’s cab 200-6
200.2.1.2 Fuses on fuse board Ada in the left ballast weight 200-9
200.2.1.3 Fuses on fuse board Adb in the operator’s cab 200-11
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