Mack® Pinnacle Series (CXU Series) Operator’s Handbook Manual 21394648 – PDF DOWNLOAD
FILE DETAILS:
Mack® Pinnacle Series (CXU Series) Operator’s Handbook Manual 21394648 – PDF DOWNLOAD
Language : English
Pages : 309
Downloadable : Yes
File Type : PDF
Size: 2.03 MB
TABLE OF CONTENTS:
Mack® Pinnacle Series (CXU Series) Operator’s Handbook Manual 21394648 – PDF DOWNLOAD
INTRODUCTION 1
TO THE OWNER 1
In Appreciation 1
About This Handbook 2
THE VEHICLE 3
Basic Configuration 3
Vehicle Management and Control System (V-MAC®) 3
COMPONENT IDENTIFICATION 4
VIN Locations 4
Engine Identification 5
Engine Information Plate 6
Clean Idle Engines 7
Transmission Identification 8
WARRANTY INFORMATION 11
Air Brake System 11
SERVICE LITERATURE 12
TS576 – MACK Class 8 –Components Service Manual 12
TS473 – Class 8 – Custom Collated Service Manual 12
TS473E – Class 8 – Custom Collated Service Manual on CD 12
CUSTOMER SERVICE 13
Call 1-800-866-1177 for MACK OneCall™ 13
Questions and Complaints 13
Addresses 14
Additional Assistance 14
REPORTING SAFETY DEFECTS 16
United States 16
Canada 16
Mexico 16
EVENT DATA RECORDING DEVICES 17
17
SAFETY INFORMATION 18
SAFETY STATEMENT 18
CERTIFICATION LABELS 20
Safety Certification Label 20
ADVISORY LABELS 22
Advisory Label Locations (On Vehicle) 22
30
TRUCK-TRACTOR CONSPICUITY 34
CAB ENTRY/EXIT 35
Three-Limb Contact 35
Driver Side 37
Passenger Side 39
Deck Plate Access 41
SAFETY TIPS FOR COLD WEATHER OPERATION 43
Driver Visibility 43
Auxiliary Cab Heater 44
Cab Door Seals and Key Locks 45
Outside Mirror Heater 45
Air Horn Snow Shield 46
Emergency Reflector Kit 46
Fire Extinguisher (Optional) 46
INSTRUMENTS AND CONTROLS 47
CAB INTERIOR 47
INSTRUMENT PANEL 48
Tell-Tales 48
Panel Arrangement 48
INSTRUMENT PANEL GAUGE LAYOUT 49
Panel A 50
Panel B 51
Panel C 53
Panel D 54
Moving Regeneration 69
Parked Regeneration 70
DPF INHIBIT ROAD SPEED LIMITING (RSL) 72
Function of Optional Switches 77
CAB CLIMATE CONTROL 84
SLEEPER CLIMATE CONTROL 86
LIGHT CONTROL PANEL 87
LOWER CONSOLE PANEL 88
STEERING COLUMN 89
Combination Starter and Electrical Switch 89
Steering Wheel Adjustment 89
Turn Signal Lever 90
Stalk Switch (If Equipped, Co-Pilot® Only) 91
FLOOR PEDALS 93
MISCELLANEOUS CONTROLS 94
Dome Light 94
Interior Cab Lights (Sleeper Cab) 95
Air Horn 95
Fresh Air Vent 96
Cab Air Filter 97
Microphone 97
Accessory Power Outlets 98
OPERATION 101
PRE-TRIP INSPECTION AND DAILY MAINTENANCE 101
Pre-Trip Inspection Quick List 102
New Vehicle Break-In 113
WINDSHIELD WASHER RESERVOIR 116
HOOD OPERATION 117
Opening the Hood 117
Closing the Hood 119
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Locking the Hood 120
HOSE TENDERS 121
DOORS 122
Standard Door Panel 122
Power Door Panel (Optional) 123
Opening the Cab Door 124
Locking the Cab Door 124
Power Window Regulators 124
REMOTE KEYLESS ENTRY — (OPTIONAL) 125
Transmitter Operations 126
Battery Replacement 127
SEAT BELTS 130
Seat Belt Operation 130
Fastening Seat Belt 130
Adjustable D-Ring Shoulder Belts (if equipped) 132
Komfort® Latch System 133
SLEEPER BUNK RESTRAINT 135
Upper Bunk (Optional) 135
Bunk Restraint Operation 135
Bunk Restraint Maintenance 136
SEAT ADJUSTMENT AND RECLINE (IF EQUIPPED) 137
HEATED SEAT (OPTIONAL) 137
SWIVEL SEAT (OPTIONAL) 137
MACK ENGINE INFORMATION 140
Precautions and Warnings 140
Engine Model Designations 141
CRUISE CONTROL OPERATION 142
Speed Control Switches 142
Setting Cruise Control 142
Disengaging Cruise Control 143
MACK POWERLEASH™ ENGINE BRAKE (IF EQUIPPED) 144
Engine Brake Switch 145
How the Engine Brake is Activated 145
Cruise Control with the MACK PowerLeash™ Engine Brake 146
ON THE ROAD WITH THE MACK POWERLEASH™ ENGINE BRAKE 147
Over Flat Terrain 147
Descending a Grade 148
On Slippery Road Surfaces 150
BRAKE OPERATION 152
Air Brake System 152
Automatic Slack Adjusters 153
Parking Brake System 153
Parking Brake Operation 153
Parking 154
Anti-Lock Brake System (ABS) 155
Automatic Traction Control (ATC) (If Equipped) 160
GOOD DRIVING HABITS 161
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Weight Ratings 161
Instruments 161
Shutting Down the Engine 161
General Observation 161
STARTING THE VEHICLE 162
General Information 162
Push Button Starters 162
Air Starters 163
Engine Warm-Up 166
Engine Idling 166
Shutting Down the Engine 167
COLD WEATHER OPERATION 169
Cold Weather Starting Tips 169
Engine Block Heaters 170
Winterfronts 171
COUPLING A TRAILER 174
UNCOUPLING A TRAILER 176
MOVING THE VEHICLE — GENERAL INFORMATION 178
Braking 178
Shifting 178
Engine Temperature 179
Clutch (If Equipped) 180
POWER TAKE-OFF (PTO) OPERATION 184
PTO Precautions 184
PTO Classification 185
Side-Mounted PTO Locations 185
PTO Operating Procedures 185
TRANSMISSION SHIFTING INSTRUCTIONS 186
Shifting Instructions for Allison Automatic Transmissions 186
MACK T306G Shifting Instructions 186
MACK TM308 Shifting Instructions 188
MACK TM308M Shifting Instructions 190
MACK TM309 Shifting Instructions 192
MACK TM309M Shifting Instructions 193
MACK T309, T309L and T309LR Shifting Instructions 196
MACK T310 Shifting Instructions 200
MACK T310M, T310ME and T310MLR Shifting Instructions 202
MACK T313-T313L-T313LR Shifting Instructions 205
MACK T31321, T313L21 and T313LR21 Shifting Instructions 211
MACK T318, T318L and T318LR Shifting Instructions 214
MACK T31821, T318L21 and T318LR21 Shifting Instructions 221
Precautions When Descending Grades If Vehicle is Equipped with Eaton
AutoShift Generation I and II 227
AXLES 228
Rear Axles Other Than MACK 228
MACK Rear Axles 228
Engaging the Power Divider Lockout 229
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Mack, EPA2010 Emissions Solution 231
DIESEL PARTICULATE FILTERS (IF EQUIPPED) 231
Extended Idling and Aftertreatment System Conditioning 234
Exhaust Aftertreatment System 236
Safety Information 237
Exhaust Aftertreatment System Components 238
Selective Catalytic Reduction (SCR) 238
Diesel Exhaust Fluid (DEF) 242
Aftertreatment Diesel Particulate Filter (DPF) 245
Aftertreatment Control Module (ACM) 247
Exhaust Aftertreatment System 248
Driver Warnings and On Board Diagnostics (OBD) 253
On Board Diagnostics (OBD) 253
Instrument Cluster 254
Malfunction Indicator Lamp (MIL) 255
Aftertreatment DEF Tank Level – Driver Warning & Inducement 256
Aftertreatment DEF Quality – Driver Warning & Inducement 257
Misfilling Diesel or Aftertreatment DEF Tanks 258
SCR Tampering – Driver Warning & Inducement 259
Warranty and Maintenance 260
Exhaust Aftertreatment System Maintenance 260
Engine Maintenance Intervals 260
MAINTENANCE AND LUBRICATION 261
MAINTENANCE INTRODUCTION 261
TURBOCHARGER 262
CLEANING YOUR VEHICLE 263
Exterior Washing 263
Cab and Hood 265
Chassis 265
Cab Interior 266
Waxing 266
Polishing 266
Winter Warnings 266
TOWING 267
Towing with MACK Air (AL or MAXAIR® 40) Suspension (If Equipped) 268
ENGINE OIL LEVEL CHECK 269
Power Steering Reservoir 270
FUEL TANK 271
Fuel Tank Cap 271
FUELING 272
BioDiesel 273
B20 Approval For Mack EPA 07 Certified Products 273
COOLING SYSTEM 274
Coolant Level Check 274
Draining the Cooling System 275
Refilling the Cooling System 275
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Protecting the Cooling System 275
Cooling System Maintenance 277
Accessory Drive Belt Routing 277
HEADLIGHTS 279
Bulb Replacement 279
LICENSE PLATE MOUNTING 279
WHEELS 280
Wheel Inspection 280
Tires 281
BATTERY 284
Jump-Starting Engine 284
ELECTRICAL 286
Circuit Breaker and Relay Panels 286
Electrical Grease 289
Circuit Protection Charts 290
Electrical Accessory Connection Points 293
METRIC CONVERSIONS 295
METRIC CONVERSIONS 295
DESCRIPTION:
Mack® Pinnacle Series (CXU Series) Operator’s Handbook Manual 21394648 – PDF DOWNLOAD
Foreword:
- The information in this manual applies to vehicles built April 2010 and later. Please keep this manual in the vehicle at all times. Note: Illustrations in this manual are used for reference only and may differ slightly from the actual vehicle.
- However, key components addressed in this document are represented as accurately as possible. The National Highway Traffic Safety Administration (NHTSA) and MACK Trucks Inc. should be informed immediately if you believe that the vehicle has a defect that could cause a crash, injury or death.
INTRODUCTION :
TO THE OWNER:
In Appreciation:
- With proper care and maintenance, your new Mack® Pinnacle™ model will help you gain a competitive edge with its fuel-efficient drivetrain combinations, low maintenance, extended service intervals and, eventually, good resale value.
- The Mack® Pinnacle™ model is available for a wide range of applications. Because of this versatility, drivetrains and components vary and operating instructions may differ from one model to another. While every effort has been made to cover all current arrangements, do not hesitate to consult your MACK distributor if a question arises. Honest, personal service is standard with every MACK sale.
About This Handbook:
- This handbook is referred to as the Mack® Pinnacle™ Series Operator’s
Handbook. It covers all Mack® Pinnacle™ models. Its identification number is
TS921. Keep this handbook with the vehicle at all times to ensure that each
owner and/or operator will have access to all pertinent information relating to
the operation and handling of this vehicle. - This handbook was prepared to provide the driver with all relevant information
concerning the daily operation of this vehicle. Please read it thoroughly;
pay particular attention to advisory labels that have been included to draw
attention to important issues of operator safety and overall performance. - Information and illustrations in this handbook are based on the latest
production usage at the time of printing and are subject to change without
prior notice.
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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