Mack® Truck TS49406 CXP CXN CHN CT7 & CTP Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Mack® Truck TS49406 CXP CXN CHN CT7 & CTP Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 439
Downloadable : Yes
File Type : PDF
Size: 136 MB
TABLE OF CONTENTS:
Mack® Truck TS49406 CXP CXN CHN CT7 & CTP Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD
MAINTENANCE AND LUBRICATION i
INTRODUCTION iii
SAFETY INFORMATION iv
ADVISORY LABELS v
VEHICLE BREAK-IN 4
DAILY INSPECTION 7
PREVENTIVE MAINTENANCE PROGRAM 11
NOISE EMISSION CONTROL 36
ROAD TEST 39
CHASSIS INSPECTION 45
SPECIFIC MAINTENANCE 77
FASTENER SIZES, TYPES AND GRADES 79
DRIVE BELTS 87
COOLING SYSTEM 104
COLD WEATHER OPERATION 126
HOSE CLAMP TORQUES 132
AIR CONDITIONER MAINTENANCE 133
AIR CLEANER MAINTENANCE 135
TURBOCHARGERS 139
EGR COOLER DAMPER (MACK MP7
ENGINES) 143
CMCAC 144
FUEL SYSTEM 146
CRANKCASE BREATHER 162
ELECTRICAL SYSTEM 164
LUBRICATION 173
STEERING KNUCKLE INSPECTION 213
CARRIER CAPSCREW TORQUE 214
FRONT AXLE STATIC SHAKE TEST 216
SPRING CLIP (U-BOL T) TORQUE 217
MACK AIR SUSPENSIONS 221
AXLE ALIGNMENT 242
AUXILIARY AXLES 247
WHEEL TORQUE PROCEDURES 249
MANUAL CONTENTS
TIRE INFORMATION 258
DRIVELINE RETARDER 262
TIRE SERVICING 264
Al R BRAKE SYSTEM 266
BRAKE ADJUSTMENT 269
CAB MOUNT MAINTENANCE – LE AND
MR MODELS 274
CLUTCH ADJUSTMENT 281
CYLINDER HEAD RETORQUE 295
VALVE ADJUSTMENT- MACK ASET™
ENGINES 297
VALVE ADJUSTMENT- MACK MP7
ENGINES 320
ENGINE BRAKE MAINTENANCE 327
ENGINE DIAGNOSTIC CHART 330
BRAKE DIAGNOSTIC CHART 359
SPECIFICATIONS AND CAPACITIES 365
LUBRICANT SPECIFICATIONS 367
DIESEL FUEL 377
ANTIFREEZE SPECIFICATIONS 383
COOLANT CAPACITIES 385
LUBRICANTS AND CAPACITIES 386
MACK ENGINE LINE-UP 403
CONVERSION CHART 410
MAINTENANCE RECORD 418
SERVICE LITERATURE 419
DESCRIPTION:
Mack® Truck TS49406 CXP CXN CHN CT7 & CTP Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD
INTRODUCTION:
- Preventive maintenance is vital to the life of your new MACK truck. This manual explains the proper preventive maintenance and lubrication procedures which should be used on all MACK Class 8 chassis. The MACK Preventive Maintenance and Lubrication program outlined in this manual is designed to ensure a long and productive life from your truck.
- The program is divided into four maintenance schedules, each addressing items which require periodic inspections to ensure efficient, reliable and trouble-free operation. To allow flexibility in developing a maintenance routine suitable to your operating requirements, maintenance intervals in this manual are arranged in miles/kilometers, hours or days of operation.
- Maintenance instructions, specifications and capacities are outlined for quick and easy reference. The service manager at your MACK distributor will be happy to assist in customizing a maintenance program tailored to your operating requirements.
- Following the MACK Preventive Maintenance Program is highly recommended to all operators of MACK vehicles because it is the key to lower operating costs both in time and money. The bottom line to a well-run maintenance program is less downtime and increased profitability.
SAFETY INFORMATION:
MACK cannot anticipate every possible occurrence which may involve a potential hazard. An accident can be avoided by recognizing potentially hazardous situations before an accident occurs. Correctly performed service procedures are critical to technician safety and the consequent safe, reliable operation of the vehicle.
- Do not perform any service procedures or lubrications until this manual has been read and understood. Some service procedures may require the use of special tools designed for a specific purpose.
- These tools must be used in the manner described in the instructions. Anyone using a procedure or tool not recommended in this manual must realize he is jeopardizing his safety and the safe operation of the vehicle. Individuals deviating from the instructions set forth in this manual assume all risks of personal injury or damage to equipment.
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