Wacker Neuson WL16 Wheel loader Operating Manual – PDF DOWNLOAD
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DESCRIPTION:
Wacker Neuson WL16 Wheel loader Operating Manual – PDF DOWNLOAD
Preface
- This operator’s manual describes how to operate and service the loader. They provides operating and maintenance personnel with the necessary knowledge of the loader’s functional characteristics in order to allow them to handle, properly service/inspect, clean and look after the loader safely and without danger, and to ensure that the technical safety regulations for the loader are complied with.
- Observing the requirements in this operator’s manual ensures:
• proper, safe and professional operation of the loader
• professional maintenance, cleaning and care for the
loader
• compliance with the necessary technical safety regulations - If required, the user/operator of the loader should supplement the operator’s manual with instructions and regulations regarding environmental protection and national health and safety regulations relating to accident prevention.
Basic information
- In Germany, the following rules must be followed when driving on public roads: Loaders with a maximum speed of up to 20 km/h require no approval. They do however require an operating license, which is issued by the motor vehicles registration
- office. In addition, the name (first name and surname) and the place of residence or the company name and the location of the company’s registered office must be clearly displayed on the left-hand side of the loader in non-smudging lettering
- (§64b of the German Road Traffic Licensing Regulations, StZVO). The operator is responsible for ensuring that appropriate insurance cover is in place.
- The operator must check with his insurance provider whether or not the loader is covered under the terms of his public liability insurance, or whether he needs to take out separate third party insurance for this purpose. Every new user must be instructed before using the loader for the first time
TABLE OF CONTENTS:
Wacker Neuson WL16 Wheel loader Operating Manual – PDF DOWNLOAD
Preface 9
1 Basic information 10
11 Notes about this operator’s manual 11
12 Explanation of the symbols used in this operator’s manual 12
13 Warranty and liability 14
14 Proper use 16
2 Basic safety instructions 18
21 Organisational measures 19
22 Selection and qualification of personnel / basic duties 21
23 Safety instructions for certain operating phases 22
231 Safety instructions for normal operation 22
232 Safety instructions for other operating modes 24
24 Safety instructions for special types of hazard 27
241 Transport of large bales or packaged goods 27
242 Working in the vicinity of overhead power lines 28
243 Electrical power 29
244 Fire hazard 29
245 Gas, dust, vapor, smoke 29
246 Hydraulic systems, pneumatic systems 30
247 What to do if the loader tips over 30
248 Noise 31
249 Oil, grease and other chemical substances 31
25 Transporting and towing/restarting 31
26 Final decommissioning/dismantling 31
27 Safety stickers used 32
28 Safety devices 36
281 Fire extinguisher 36
282 Rotating beacon 36
283 Lowering brake valves on lifting and tipping cylinders 37
284 Audible reverse warning device 37
285 Battery disconnect switch 38
286 Safety belt 39
287 Seat contact switch 39
288 Locking mechanism for the lift frame 40
3 Technical data 41
31 Technical description 41
32 Loader data 43
33 Dimensions 48
34 Factory signs 50
4 Description of the indicator, warning and control elements 52
41 Operating elements and instruments 52
42 Control and warning lights 54
43 Switches / toggle switches 56
44 Indicator devices 58
5 Operating and operation 60
51 Before starting up 60
511 Fueling 60
512 Getting in 62
513 Adjusting the steering column 65
514 Adjusting the driver‘s seat 66
515 Seat belt 68
52 Starting up 71
521 Lighting system and signal horn 72
522 Headlights and rotating beacon 73
523 Before starting the engine 74
524 Starting the engine 74
53 Driving 78
531 Parking brake 78
532 Preparation for driving in public traffic 80
533 Driving 81
534 Stopping and parking 90
54 Work operation 90
541 Control lever for the lift frame 92
542 Locking mechanism for the lift frame 94
543 Operating lever for additional hydraulics 95
544 Changing attachments 98
545 Bucket108
546 Manure fork114
547 Pallet fork116
548 Measures in the event of the loader tipping over121
549 Precaution measures for various weather conditions122
55 Options124
56 Special lift frame128
57 Optional equipment – collapsible driver’s canopy134
571 Folding down the collapsible driver’s canopy137
572 Bringing the collapsible driver’s canopy into the protection ON position141
6 Towing and transporting142
61 Towing142
62 Transporting145
7 Measures in the event of power loss153
8 Discharging residual pressure in the hydraulic system154
9 Securing the loader157
10 Servicing and inspection158
101 Basic safety instructions for servicing and inspection158
102 Servicing and inspection intervals164
103 Lubrication schedule176
104 Cleaning the loader178
105 General safety check180
106 Specifications and filling quantities180
107 Servicing and inspection work182
1071 Tilting the driver‘s platform182
1072 Servicing the engine184
1073 Servicing the fuel system190
1074 Servicing the air filter system195
1075 Servicing the cooling system198
1076 Servicing the hydraulic system208
1077 Servicing the axles217
1078 Servicing the brakes219
1079 Servicing the tires and wheels220
10710 Maintaining the collapsible driver’s canopy223
10711 Servicing the electrical system225
108 Jump-starting / emergency starting232
109 Shutting down and restarting the loader234
11 Troubleshooting and emergency maintenance236
12 Safety instructions for repairs240
121 General safety regulations for repairs240
122 Engine243
123 Welding work243
124 Hydraulic system245
125 Brakes245
13 Final shutdown of the loader / decommissioning246
14 Appendix248
Ordering replacement parts248
Index 250
List of figures256
A250
Adding hydraulic fluid212
Adjusting the driver‘s seat 66
Adjusting the fork arm spacing117
Adjusting the seat belt 69
Adjusting the steering column 65
Air filter dust valve196
Air pressure table for tires221
At high outside temperatures122
At low outside temperatures122
B250
Battery 228
Blocking the articulated joint146
Braking and stopping (Loaders with drive direction pedal) 83
Braking and stopping (Loaders without drive direction pedal) 88
C250
Changeover valve applies tilting in/out function to additional hydraulics124
Changing attachments 98
Changing direction (Loaders with drive direction pedal) 82
Changing direction (Loaders without drive direction pedal) 86
Changing the axle oil218
Changing the coolant206
Changing the drive direction (Loaders with drive direction pedal) 84
Changing the drive direction (Loaders without drive direction pedal) 89
Changing the engine oil186
Changing the engine oil filter188
Changing the fuel filter193
Changing the hydraulic fluid212
Changing the return filter element214
Changing wheels222
Checking / changing the safety filter197
Checking the antifreeze mix205
Checking the axle oil level217
Checking the coolant level / refilling the coolant204
Checking the engine oil level184
Checking the hydraulic fluid level210
Checking V-belt tension / Tensioning the V-belt201
Check main air filter element / clean / replace196
Cleaning the cooling system207
Control lever for the lift frame 92
Coupling and uncoupling attachments101
Coupling and uncoupling the connections for additional hydraulics106
Coupling with hydraulic quick-change system104
Coupling with mechanical quick-change system102
D250
Daily servicing164
Depressurized return line126
Description of the indicator, warning and control elements 52
Description of the starting process 76
Detent mechanism for the control lever for the additional hydraulics 97
Dimensions 48
Disconnecting and connecting the battery / changing the battery230
Driving (Loaders with drive direction pedal) 81
Driving (Loaders without drive direction pedal) 85
Driving off with the loader (Loaders with drive direction pedal) 83
Driving off with the loader (Loaders without drive direction pedal) 88
E250
Each time before starting work 91
EC Declaration of conformity 15
Electrical outlet on the lift frame127
F250
Fastening the seat belt 68
Fueling 60
Fuse allocation226
G250
Getting in 64
H250
Headlights and rotating beacon 73
Hydraulic fluid cooler209
Hydraulic locking mechanism for attachments 96
Hydraulic overdrive (Loaders with drive direction pedal) 84
Hydro connection additionally via additional control device126
Hydro connection additionally via changeover valve125
I250
Idle speed adjustment for cold starting 77
If the engine does not start 78
Independent driving onto the transport device147
Inflating the tires220
Inspection after 30 operating hours (First inspection)166
Inspection after 500 operating hours168
Inspection intervals171
J250
Jump-starting / emergency starting232
L250
Lashing the loader150
Lengthening the seat belt 70
Level indicator110
Lighting system and signal horn 72
Loader data 43
Loading with crane148
Lubrication schedule176
M250
Measures in the event of the loader tipping over121
Moving the loader onto a transport vehicle145
O250
Opening the countersunk brake valves156
Operating lever for additional hydraulics 95
Ordering replacement parts248
R250
Releasing the seat belt 68
S251
Safety information for collapsible driver’s canopy134
Seat belt 68
Servicing the air filter system195
Servicing the axles217
Servicing the battery229
Servicing the brakes219
Servicing the cooling system198
Servicing the electrical system225
Servicing the engine184
Servicing the fuel system190
Servicing the hydraulic system208
Servicing the tires and wheels220
Servicing the water separator192
Short-circuiting the drive (Loaders without drive direction pedal)143
Shortening the seat belt 70
Specifications and filling quantities180
Starting the engine 74
T251
Technical description of the loader 41
The rotating beacon 73
Topping up engine oil186
Towing equipment143
Troubleshooting and emergency maintenance236
Troubleshooting on the driving pump / oil motor238
Troubleshooting on the loader239
U251
Uncoupling with hydraulic quick-change system105
Uncoupling with mechanical quick-change system103
V251
Ventilation filter / hydraulic fluid filler neck210
Venting the fuel system194
Venting the hydraulic system216
Vibrations (weighted effective value) 46
W251
Weekly servicing165
Working with the bucket111
Working with the pallet fork119
Fig 1 Document pocket 14
Fig 2 Transport of large bales or packaged goods 27
Fig 3 Safety stickers 32
Fig 4 Fire extinguisher 36
Fig 5 Attaching the rotating beacon 36
Fig 6 Lowering brake valve 37
Fig 7 Battery disconnect switch 38
Fig 8 Safety belt 39
Fig 9 Locking mechanism for the lift frame 40
Fig 10 Dimensions 48
Fig 11 Vehicle ID no 50
Fig 12 Operating elements (Loaders with drive direction pedal) 52
Fig 13 Operating elements (Loaders without drive direction pedal) 53
Fig 14 Control and warning lights 54
Fig 15 Switches / toggle switches 56
Fig 16 Indicator devices 58
Fig 17 Fuel filler neck 61
Fig 18 Getting in 64
Fig 19 Locking the restraining bar 64
Fig 20 Adjusting the steering column 65
Fig 21 Adjusting the driver‘s seat 67
Fig 22 Fastening the seat belt 69
Fig 23 Adjusting the seat belt 70
Fig 24 Lighting / signal horn 72
Fig 25 Switches for working lights and rotating beacon 73
Fig 26 Ignition key 76
Fig 27 Idle speed adjustment 77
Fig 28 Operating lever for parking brake 79
Fig 29 Drive direction pedal 82
Fig 30 Lever for hydraulic overdrive (Loaders with drive direction pedal) 85
Fig 31 Drive direction switch (Loaders without drive direction pedal) 87
Fig 32 Control lever for the lift frame 93
Fig 33 Locking mechanism for the lift frame 94
Fig 34 Operating lever for additional hydraulics 95
Fig 35 Hydraulic connections 96
Fig 36 Releasing the hydraulic locking mechanism for attachments 97
Fig 37 Coupling – mechanical locking mechanism102
Fig 38 Locking of the mechanical locking mechanism102
Fig 39 Uncoupling mechanical locking mechanism103
Fig 40 Coupling – hydraulic locking mechanism104
Fig 41 Uncoupling – hydraulic locking mechanism105
Fig 42 Connecting the additional hydraulics107
Fig 43 Control lever movements109
Fig 44 Level indicator110
Fig 45 Loading work 1111
Fig 46 Loading work 2112
Fig 47 Loading work 3112
Fig 48 Excavation work 4113
Fig 49 Excavation work 5113
Fig 50 Correct fork arm spacing117
Fig 51 Adjusting the fork arm spacing118
Fig 52 Switch for changeover valve124
Fig 53 Additional hydraulic connections125
Fig 54 Additional control lever126
Fig 55 Depressurized return line126
Fig 56 Electrical outlet on the lift frame127
Fig 57 Switch for the electrical outlet on the lift frame127
Fig 58 Connecting the pallet fork (1)129
Fig 59 Connecting the pallet fork (2)129
Fig 60 Folding over the pallet fork (1)130
Fig 61 Folding over the pallet fork (2)130
Fig 62 Folding over the pallet fork (3)131
Fig 63 Pallet fork folded over131
Fig 64 Disconnecting the pallet fork132
Fig 65 Transporting large bales or packaged goods (collapsible driver’s canopy)134
Fig 66 Dimensions (collapsible driver’s canopy)135
Fig 67 Components (collapsible driver’s canopy)136
Fig 68 Preparations for folding down the driver’s canopy (collapsible driver’s canopy)137
Fig 69 Releasing the securing pins (collapsible driver’s canopy)137
Fig 70 Folding down the front pillars forwards (collapsible driver’s canopy)138
Fig 71 Fold in the roof sections (collapsible driver’s canopy)139
Fig 72 Folding down the rear pillar (collapsible driver’s canopy)140
Fig 73 Inserting the front securing pins (collapsible driver’s canopy)141
Fig 74 Towing equipment143
Fig 75 Short-circuiting the drive144
Fig 76 Buckling guard146
Fig 77 Independent driving onto the transport device147
Fig 78 Attachment point stickers148
Fig 79 Attachment points149
Fig 80 Loading with crane149
Fig 81 Lashing point stickers150
Fig 82 Lashing points151
Fig 83 Lashing the loader152
Fig 84 Reducing residual pressure155
Fig 85 Opening the countersunk brake valves156
Fig 86 Points of lubrication176
Fig 87 Tilting the driver‘s platform183
Fig 88 Engine oil dipstick184
Fig 89 Checking the engine oil / filling the oil185
Fig 90 Engine oil drain opening187
Fig 91 Location of the engine oil filter189
Fig 92 Engine oil filter189
Fig 93 Position of the fuel filter191
Fig 94 Fuel water separator192
Fig 95 Changing the fuel filter193
Fig 96 Venting the fuel system194
Fig 97 Location of the air filter196
Fig 98 Air filter elements196
Fig 99 Radiator199
Fig 100 Engine temperature sensor200
Fig 101 Hydraulic oil temperature sensor200
Fig 102 V-belt202
Fig 103 Tensioning the V-belt203
Fig 104 Radiator opening205
Fig 105 Checking the antifreeze mix205
Fig 106 Cleaning the cooling system207
Fig 107 Hydraulic fluid cooler209
Fig 108 Ventilation filter211
Fig 109 Hydraulic fluid dip stick211
Fig 110 Hydraulic fluid drain plug213
Fig 111 Return filter215
Fig 112 Filter insert215
Fig 113 Axle217
Fig 114 Greasing the front securing pins (collapsible driver’s canopy)224
Fig 115 Fuse box226
Fig 116 Location of the battery228
Fig 117 Servicing the battery229
Fig 118 Removing the battery230
Fig 119 Connecting the jumper cables232
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