Fiat Kobelco B95 B100 B110 B200 4WS Operator’s Manual – PDF DOWNLOAD
DESCRIPTION:
Fiat Kobelco B95 B100 B110 B200 4WS Operator’s Manual – PDF DOWNLOAD
TO THE OWNER :
You are the owner of a machine that has been designed and built with quality constantly in mind. It conforms to current labour safety regulations and all national highway and road regulations. See “Official documents”. However, this does not exclude all risk of accidents; that is why it is essential to observe elementary safety rules and precautions.
- Read this manual carefully before operating the machine. Instructions concerning safety, operation and maintenance have been developed to permit safe service and operation of this machine.
- Use this manual as a guide. Your machine is a working tool which you will always be able to count on, as long as it is correctly maintained. The standard attachments and equipment of this machine are intended for general earthmoving purposes and re-handling.
- If the machine is to be used for lifting loads (tubing, concrete pipe sections, shoring material, etc.) then make sure the machine is suitably equipped for this type of work. Do not use this machine for any applications or purposes other than those described in this manual.
- If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your Dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical specifications and with current regulations on safety.
- Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements. For certain applications, the machine must undergo regular inspection. Consult your Dealer.
TABLE OF CONTENTS:
Fiat Kobelco B95 B100 B110 B200 4WS Operator’s Manual – PDF DOWNLOAD
1 – To the owner
2 – Identification numbers/Machine components
3 – Safety/Decals/Hands signals
4 – Controls/Instruments/Accessories
5 – Operating Instructions
6 – Job site and road instructions
7 – Servicing intervals
8 – Lubrication/Filters/Fluids
9 – Maintenance/Adjustments
10 – Electrical system
11 – Storage
12 – Specifications
13 – 50 hours first service sheet
14 – Alphabetical index
SECTION 1 – TO THE OWNER …………………………………………………………………………………………………… 1-1
B95, B100, B110 and B200 4WS Loader Backhoes ……………………………………………………………………. 1-1
Right, left, front and rear of the machine ……………………………………………………………………………………. 1-4
SECTION 2 – IDENTIFICATION NUMBERS/MACHINE COMPONENTS ………………………………………….. 2-1
Type, serial number and year of manufacture of the machine ………………………………………………………. 2-1
Identification of main components …………………………………………………………………………………………….. 2-4
SECTION 3 – SAFETY/DECALS/HANDS SIGNALS ………………………………………………………………………. 3-1
Decals ………………………………………………………………………………………………………………………………….. 3-7
Hand signals ……………………………………………………………………………………………………………………….. 3-14
SECTION 4 – CONTROLS/INSTRUMENTS/ACCESSORIES ………………………………………………………….. 4-1
Cab doors ……………………………………………………………………………………………………………………………… 4-1
Steps and access handles ………………………………………………………………………………………………………. 4-1
Front instrument panel ……………………………………………………………………………………………………………. 4-2
Side mounted instrument panel ……………………………………………………………………………………………….. 4-4
Operator’s compartment controls ……………………………………………………………………………………………… 4-7
Operator’s seat …………………………………………………………………………………………………………………….. 4-31
Loader attachment controls ……………………………………………………………………………………………………. 4-34
Backhoe attachment mechanical controls ………………………………………………………………………………… 4-37
Backhoe attachment hydraulic controls ……………………………………………………………………………………. 4-47
Heating, ventilation and air conditioning controls ………………………………………………………………………. 4-52
Cab air filter …………………………………………………………………………………………………………………………. 4-54
Brake fluid reservoir ……………………………………………………………………………………………………………… 4-54
Fire extinguisher …………………………………………………………………………………………………………………… 4-55
Operator’s compartment windows …………………………………………………………………………………………… 4-56
Loader attachment safety strut ……………………………………………………………………………………………….. 4-57
Fuel tank …………………………………………………………………………………………………………………………….. 4-58
Hydraulic reservoir ……………………………………………………………………………………………………………….. 4-59
Battery and tool box ……………………………………………………………………………………………………………… 4-59
Machine tooling ……………………………………………………………………………………………………………………. 4-59
Rear view mirrors …………………………………………………………………………………………………………………. 4-60
Engine side panels ……………………………………………………………………………………………………………….. 4-60
Heater control valve ……………………………………………………………………………………………………………… 4-60
Reversible stabilizer pads (centre pivot backhoe version) ………………………………………………………….. 4-61
Loader bucket quick coupler ………………………………………………………………………………………………….. 4-61
Rotating beacon …………………………………………………………………………………………………………………… 4-62
Attachment safety valves ………………………………………………………………………………………………………. 4-62
Backhoe bucket mechanical quick coupler ……………………………………………………………………………….. 4-63
Backhoe bucket hydraulic quick coupler ………………………………………………………………………………….. 4-64
TABLE OF CONTENTS
SECTION 5 – OPERATING INSTRUCTIONS ………………………………………………………………………………… 5-1
Before operating the machine ………………………………………………………………………………………………….. 5-1
Operating the machine ……………………………………………………………………………………………………………. 5-2
Running-in period …………………………………………………………………………………………………………………… 5-3
Starting the engine …………………………………………………………………………………………………………………. 5-4
Starting the engine in cold weather with an air intake heater (Grid Heater) ……………………………………… 5-5
Stopping the engine ………………………………………………………………………………………………………………… 5-6
Coded anti-start system …………………………………………………………………………………………………………… 5-7
Operating the machine in cold weather ……………………………………………………………………………………… 5-8
Operating the machine in hot weather ……………………………………………………………………………………….. 5-8
Setting the backhoe attachment in working position ……………………………………………………………………. 5-9
Locking or unlocking the backhoe attachment ………………………………………………………………………….. 5-11
Backhoe attachment sideshift (sideshift backhoe version) ………………………………………………………….. 5-13
Setting the backhoe attachment in the road travel position …………………………………………………………. 5-14
On road travel requirements …………………………………………………………………………………………………… 5-16
Replacing a backhoe bucket ………………………………………………………………………………………………….. 5-17
Replacing a loader bucket ……………………………………………………………………………………………………… 5-18
Differential lock …………………………………………………………………………………………………………………….. 5-19
Loader bucket mounted forks …………………………………………………………………………………………………. 5-21
Machine without backhoe attachment ……………………………………………………………………………………… 5-22
Hydraulic speed control ………………………………………………………………………………………………………….. 5-23
Four wheel steer phasing ………………………………………………………………………………………………………. 5-23
Backhoe attachment auxiliary hydraulic tools ……………………………………………………………………………. 5-26
Hand-held auxiliary hydraulic tools ………………………………………………………………………………………….. 5-27
Two or four wheel drive …………………………………………………………………………………………………………. 5-28
Lifting and craning loads with the loader attachment …………………………………………………………………. 5-29
Loader attachment maximum lifting loads ………………………………………………………………………………… 5-30
Maximum lifting loads using bucket mounted pallet forks …………………………………………………………… 5-31
Lifting loads with the backhoe attachment ………………………………………………………………………………… 5-32
Maximum working loads with backhoe attachment ……………………………………………………………………. 5-34
Backhoe attachment maximum lifting loads ……………………………………………………………………………… 5-35
Transporting the machine ………………………………………………………………………………………………………. 5-36
Lifting the machine ……………………………………………………………………………………………………………….. 5-37
Towing the machine ……………………………………………………………………………………………………………… 5-38
Operating the machine in water ………………………………………………………………………………………………. 5-40
Parking the machine ……………………………………………………………………………………………………………… 5-40
SECTION 6 – JOB SITE AND ROAD INSTRUCTIONS …………………………………………………………………… 6-1
Instructions for use …………………………………………………………………………………………………………………. 6-1
Road travel ……………………………………………………………………………………………………………………………. 6-2
Job site travel ………………………………………………………………………………………………………………………… 6-7
TABLE OF CONTENTS
Job site and road instructions (continued)
Loader attachment operating instructions ………………………………………………………………………………….. 6-9
Backhoe attachment operating instructions ……………………………………………………………………………… 6-14
Ballasting and tyres ………………………………………………………………………………………………………………. 6-20
SECTION 7 – SERVICING INTERVALS ……………………………………………………………………………………….. 7-1
Servicing instructions ……………………………………………………………………………………………………………… 7-1
Hourmeter …………………………………………………………………………………………………………………………….. 7-2
Intervals ………………………………………………………………………………………………………………………………… 7-3
SECTION 8 – LUBRICATION/FILTERS/FLUIDS ……………………………………………………………………………. 8-1
Fluids and lubricants ………………………………………………………………………………………………………………. 8-1
Fluid and lubricant capacities and specifications ………………………………………………………………………… 8-2
Grease points ………………………………………………………………………………………………………………………… 8-3
Levels …………………………………………………………………………………………………………………………………… 8-9
Engine ………………………………………………………………………………………………………………………………… 8-13
Cooling system …………………………………………………………………………………………………………………….. 8-16
Fuel system …………………………………………………………………………………………………………………………. 8-18
Releasing the pressure in the hydraulic system ………………………………………………………………………… 8-21
Hydraulic system ………………………………………………………………………………………………………………….. 8-22
Air filter ……………………………………………………………………………………………………………………………….. 8-27
Transmission (Power Shuttle) ………………………………………………………………………………………………… 8-31
Transmission (Powershift) ……………………………………………………………………………………………………… 8-34
Front drive axle and reduction gears (4 wheel drive and 4WS) …………………………………………………… 8-37
Rear axle and reduction gears ……………………………………………………………………………………………….. 8-40
SECTION 9 – MAINTENANCE/ADJUSTMENTS ……………………………………………………………………………. 9-1
Wheels and tyres …………………………………………………………………………………………………………………… 9-1
Loader bucket mechanical/hydraulic self levelling/return to dig adjustment …………………………………….. 9-3
Radiator, coolant and air conditioning condenser ……………………………………………………………………….. 9-6
Engine alternator and fan belt ………………………………………………………………………………………………….. 9-7
Turbocharger …………………………………………………………………………………………………………………………. 9-8
Engine rocker arm clearance adjustment …………………………………………………………………………………… 9-9
Machine inspection and cleaning ……………………………………………………………………………………………… 9-9
Cylinder leak inspection ………………………………………………………………………………………………………… 9-10
Air conditioning …………………………………………………………………………………………………………………….. 9-10
Draining the telescopic dipper ………………………………………………………………………………………………… 9-11
Cab filters ……………………………………………………………………………………………………………………………. 9-12
Heater unit and air conditioning cooler …………………………………………………………………………………….. 9-13
Parking brake adjustment ……………………………………………………………………………………………………… 9-13
Brake fluid …………………………………………………………………………………………………………………………… 9-14
Backhoe bucket excavation position ……………………………………………………………………………………….. 9-15
Telescopic dipper …………………………………………………………………………………………………………………. 9-16
TABLE OF CONTENTS
Maintenance/Adjustments (continued)
Front wheel adjustments ……………………………………………………………………………………………………….. 9-17
Front wheel adjustments (4WS) ……………………………………………………………………………………………… 9-18
ROPS/FOPS cab (or protective frame) ……………………………………………………………………………………. 9-19
Troubleshooting ……………………………………………………………………………………………………………………. 9-21
SECTION 10 – ELECTRICAL SYSTEM ………………………………………………………………………………………. 10-1
Fuses and relays ………………………………………………………………………………………………………………….. 10-1
Battery ………………………………………………………………………………………………………………………………… 10-6
Connecting a booster battery …………………………………………………………………………………………………. 10-8
Alternator …………………………………………………………………………………………………………………………….. 10-9
Starter motor ………………………………………………………………………………………………………………………… 10-9
Bulbs …………………………………………………………………………………………………………………………………. 10-10
Replacing a bulb …………………………………………………………………………………………………………………. 10-10
SECTION 11 – STORAGE …………………………………………………………………………………………………………. 11-1
SECTION 12 – SPECIFICATIONS ………………………………………………………………………………………………. 12-1
Engine – 95 hp / 71 kW ………………………………………………………………………………………………………….. 12-1
Engine – 110 hp / 82 kW ………………………………………………………………………………………………………… 12-1
Cooling system …………………………………………………………………………………………………………………….. 12-1
Fuel system …………………………………………………………………………………………………………………………. 12-2
Transmission (B95 – B100 – B110 models) ……………………………………………………………………………….. 12-2
Transmission (B200 4WS model) ……………………………………………………………………………………………. 12-2
Electrical system …………………………………………………………………………………………………………………… 12-2
Brakes ………………………………………………………………………………………………………………………………… 12-2
Steering ………………………………………………………………………………………………………………………………. 12-2
Rear axle …………………………………………………………………………………………………………………………….. 12-3
Hydraulic system ………………………………………………………………………………………………………………….. 12-3
Front counterweight ………………………………………………………………………………………………………………. 12-3
Radiator coolants ………………………………………………………………………………………………………………….. 12-3
Noise level …………………………………………………………………………………………………………………………… 12-3
Vibration level inside the cab ………………………………………………………………………………………………….. 12-3
Front wheel tyre pressures and permissible loads (B95 – B100 – B110 models) …………………………….. 12-4
Four wheel drive tyre combinations …………………………………………………………………………………………. 12-4
Rear wheel tyre pressures and permissible loads (B95 – B100 – B110 models) …………………………….. 12-5
Front and rear wheel tyre pressures and permissible loads (B200 4WS model) ……………………………. 12-5
Road speeds ……………………………………………………………………………………………………………………….. 12-6
Models B95 – B100 – B110 (sideshift version)
loader attachment – dimensions and performance …………………………………………………………………. 12-8
Model B200 4WS (sideshift version)
loader attachment – dimensions and performance ……………………………………………………………….. 12-10
Model B95 (sideshift version)
backhoe attachment – dimensions and performance ……………………………………………………………. 12-12
TABLE OF CONTENTS
Specifications (continued)
Models B100 – B110 (sideshift version)
backhoe attachment – dimensions and performance ……………………………………………………………. 12-14
Model B200 4WS (sideshift version)
backhoe attachment – dimensions and performance ……………………………………………………………. 12-16
Models B95 – B100 – B110 (centre pivot version)
loader attachment – dimensions and performance ……………………………………………………………….. 12-18
Model B200 4WS (centre pivot version)
loader attachment – dimensions and performance ……………………………………………………………….. 12-20
Model B95 (centre pivot version)
backhoe attachment – dimensions and performance ……………………………………………………………. 12-22
Models B100 – B110 (centre pivot version)
backhoe attachment – dimensions and performance ……………………………………………………………. 12-24
Model B200 4WS (centre pivot version)
backhoe attachment – dimensions and performance ……………………………………………………………. 12-26
Model B95 (sideshift version)
lifting capacities ………………………………………………………………………………………………………………. 12-28
Models B100 – B110 (sideshift version)
lifting capacities ………………………………………………………………………………………………………………. 12-29
Model B200 4WS (sideshift version)
lifting capacities ………………………………………………………………………………………………………………. 12-30
Model B95 (centre pivot version)
lifting capacities ………………………………………………………………………………………………………………. 12-31
Models B100 – B110 (centre pivot version)
lifting capacities ………………………………………………………………………………………………………………. 12-32
Model B200 4WS (centre pivot version)
lifting capacities ………………………………………………………………………………………………………………. 12-33
SECTION 13 – 50 HOURS FIRST SERVICE SHEET ……………………………………………………………………. 13-1
Initial 50-hour service – check and adjust as required ………………………………………………………………… 13-3
SECTION 14 – ALPHABETICAL INDEX …………………………………………………………………………………….. 14-
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