Challenger МТ600E Series MT 645E MT 655E MT 665E MT 675E MT 685E Operator’s Manual ACT000389B – PDF DOWNLOAD
DESCRIPTION:
Challenger МТ600E Series MT 645E MT 655E MT 665E MT 675E MT 685E Operator’s Manual ACT000389B – PDF DOWNLOAD
Operator’s Manual :
- The purpose of this manual is to еnаЫе the owner and the operator to operate the tractor appropriately under normal conditions of use. Providing they follow the instructions carefully, the tractor will give many years of service in the Challenger tradition. Use for any other activity (particularly forestry work) is considered to Ье contrary to the intended use. The commissioning of equipment Ьу the Challenger dealer оп the user’s premises enaЫes the dealer to ensure that these operating and service instructions are properly understood.
- Always consult the Challenger dealer if there is any part of this manual that you do not understand. lt is important that these instructions are understood and followed. This manual does not cover all operation and safety instructions relevant to the implements and accessories that may Ье fitted at the time of tractor delivery or later. lt is essential that operators use and understand the Operator’s Manuals relating to these implements and accessories.
IMPORTANT:
- This manual must always Ье kept with the tractor. For extra copies, contact your Challenger dealer. This chapter in the Operator’s Manual highlights certain basic safety-related situations that may Ье encountered during normal operation and servicing of the tractor and provides the information needed to handle these situations. This chapter supplements any safety instructions given in other chapters of this manual.
- lt may Ье necessary to take additional precautions, depending оп the implements and accessories used and the working conditions on-site or in the service area. Challenger сап under по circumstances exercise direct control over the commissioning, operation, inspection, lubrication or servicing of the tractor. lt is therefore YOUR responsibility to take suitaЫe safety precautions in such areas.
FILE DETAILS:
Challenger МТ600E Series MT 645E MT 655E MT 665E MT 675E MT 685E Operator’s Manual ACT000389B – PDF DOWNLOAD
Size : 27.7 MB
Format : PDF
Language : English
Brand: Challenger EU
Type of machine: Agricultural-Tractor
Type of document: Maintenance Manual
Model: Challenger EU MT645E MT655E MT665E MT675E MT685E Tractor
Date: 2016
Number of Pages: 218 Pages
Part Number: ACT000389B
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Challenger МТ600E Series MT 645E MT 655E MT 665E MT 675E MT 685E Operator’s Manual ACT000389B – PDF DOWNLOAD
1 Safety instructions and safety points – Warranty 11
1 1 lntroduction 13
1 1 1 lntroduction – Safety instructions 1 3
1 2 Safety – Symbols and terms 15
1 2 1 Safety- Symbols and terms 1 5
1 3 Safety decals and instructions 16
1 3 1 Checking and replacing the safety decals and instructions 1 6
1 3 2 Presentation and location of the safety decals and instructions 1 7
1 4 General safety instructions 22
1 4 1 Awareness of the safety instructions and symbols 22
1 4 2 Operator familiarity in the use of the tractor 22
1 4 3 Filling the fuel tank 23
1 4 4 Mounting and dismounting the operator’s seat 23
1 4 5 Mandatory procedure before dismounting the tractor 24
1 5 Special safety instructions for preparing the tractor for use 25
1 5 1 Protective clothing 25
1 5 2 Activated carbon filter information 25
1 5 3 Safety devices and items 28
1 5 4 Checking the tractor 28
1 6 Specific safety instructions for starting the tractor 30
1 6 1 Protection of persons other than the operator 30
1 6 2 Start up safely 30
1 6 3 Starting the tractor with jump start саЫеs 31
1 6 4 Checks to Ье carried out after start-up 32
1 7 Specific safety instructions for using the tractor 33
1 7 1 General instructions 33
1 7 2 Protection of persons other than the operator 34
1 7 3 Overturning 34
1 7 4 Tractor towing 37
1 7 5 Regulatory data оп maximum permitted trailed weights 37
1 7 6 Road use 39
1 7 7 Parking brake 4 1
1 7 8 Emergency hand brake (оп models fitted with the Parklock option) 4 1
1 7 9 Power take-off 4 1
1 7 10 lmplements 4 2
1 7 1 1 Front-end loader 4 5
1 8 Specific safety instructions for servicing the tractor 46
1 8 1 Pollution warning to observe when servicing the tractor 4 6
1 8 2 General instructions 4 6
1 8 3 Handling instructions 4 7
1 8 4 Special instructions for cleaning the tractor 4 9
1 9 Protective structures 50
1 9 1 Protective structures – Use and accreditation 50
1 9 2 СаЬ 50
1 9 3 Seat belt 50
1 9 4 lnstructor seat 5 1
1 1 О Warranty 52
1 10 1 General 5 2
1 10 2 Pre-delivery inspection and commissioning оп the user’s premises 5 2
1 10 3 Warranty procedure 5 2
МТ600Е – Maintenance
АСТОООЗ898
ТаЬ/е of contents
1 10 4 Ргосеduге to follow if changing region 5 2
1 10 5 Servicing during and after the wаггапtу period 5 3
1 10 6 California emission control warranty statement 5 3
1 10 7 Emission reduction warranty statement fог the United States and Canada 56
2 Maintenance 61
2 1 Service guide 65
2 1 1 Service Guide 6 5
2 2 СаЬ 69
2 2 1 Аiг conditioning system: condenser 6 9
2 2 1 1 Ргосеduге 6 9
2 2 2 Аiг conditioning system: checking the аiг conditioning system 6 9
2 2 3 СаЬ аiг filter 6 9
2 2 3 1 Roof аiг filter: Ргосеduге 7 0
2 2 4 СаЬ attachment 7 0
2 2 5 Windscreen washer 7 1
2 3 Engine 72
2 3 1 Recommended products 7 2
2 3 2 Fuel 7 3
2 3 3 Biodiesel fuel 7 4
2 3 4 DEF 7 6
2 3 5 6-cylinder SisuDiesel engine 7 7
2 3 6 Engine oil level check 7 8
2 3 6 1 Ргосеduге 7 8
2 3 7 Draining the engine oil 7 8
2 3 7 1 Ргосеduге 7 8
2 3 8 Replacing the engine oil filter 7 9
2 3 8 1 Ргосеduге 7 9
2 3 9 Draining the DEF tank 8 0
2 3 9 1 Ргосеduге 8 0
2 3 1 О Replacing the DEF filter 8 0
2 3 10 1 Ргосеduге 8 0
2 3 1 1 Fuel system: fuel prefilter 8 4
2 3 1 1 1 Draining the water: Ргосеduге 8 4
2 3 1 1 2 Replacing the filter element: Frequency 8 4
2 3 1 1 3 Replacing the filter element: Ргосеduге 8 4
2 3 1 2 Fuel system: fuel filter 8 5
2 3 12 1 Ргосеduге 8 5
2 3 1 3 Fuel system: Water sерагаtог prefilter 8 5
2 3 13 1 Draining the water: Ргосеduге 8 6
2 3 13 2 Replacing the filter element: Frequency 8 6
2 3 13 3 Replacing the filter element: Ргосеduге 8 6
2 3 14 Fuel system: Ыeeding 8 6
2 3 14 1 8 6
2 3 1 5 Fuel system: injection pump, regulator and injectors 8 7
2 3 16 Fuel system: Тiег 4F/Stage IV SCR Technology engine injection 8 7
2 3 17 Аiг filter 8 7
2 3 17 1 Cleaning and replacement of the main filter: Ргосеduге 88
2 3 17 2 Cleaning and replacement of the secondary filter: Ргосеduге 88
2 3 18 Cooling system 8 9
2 3 18 1 Checking the level and quality of the coolant 8 9
2 3 18 2 Filling to top up the coolant level 8 9
2 3 18 3 Draining the cooling system 90
2 3 18 4 Cleaning the radiator: Frequency 90
2 3 18 5 Cleaning the radiator: Ргосеduге 90
2 3 19 Check and герlасе the main fan/alternator Poly-V belt 91
2 3 19 1 Ргосеduге fог tensioning the Poly-V main belt 91
МТ600Е – Maintenance
АСТОООЗ898
ТаЬ/е of contents
2 3 19 2 Procedure for replacing the Poly-V main belt 9 2
2 3 19 3 Procedure for replacing the Poly-V main belt rollers 9 2
2 3 2 0 Check and replace the air conditioning/alternator Poly-V accessories belt 93
2 3 2 0 1 Tension of the Poly-V accessories belt 93
2 3 2 0 2 Replacing the Poly-V accessory belt 93
2 3 2 1 Check and replace the air compressor (pneumatic braking) Poly-V accessories
belt 94
2 3 2 1 1 Tension of the Poly-V accessories belt 94
2 3 2 1 2 Replacing the Poly-V accessory belt 95
2 4 Transmission 9 6
2 4 1 Recommended products 96
2 4 2 Checking the transmission oil level 96
2 4 2 1 Procedure 96
2 4 3 Draining the transmission oil 96
2 4 3 1 Procedure 96
2 4 4 Checking the level of the геаг final drive units 97
2 4 4 1 Procedure 97
2 4 5 Draining the геаг final drives 98
2 4 5 1 Procedure 98
2 4 6 Filtering the transmission hydraulic system 98
2 4 6 1 Replacing the filter strainer: Procedure 98
2 4 6 2 Replacing the high-pressure filter: Frequency 98
2 4 6 3 Replacing the high-pressure filter: Procedure 98
2 4 7 Checking and cleaning the transmission oil cooler 99
2 4 7 1 Procedure 99
2 4 8 Lu bricating the геаг Р ТО shaft 99
2 5 Brakes 1 оо
2 5 1 Recommended products 100
2 5 2 Checking the regulator filter 100
2 5 3 Bleeding the brake system 100
2 5 4 Compressed air system protection 10 1
2 5 4 1 Procedure 10 1
2 6 Front power take-off 1 оз
2 6 1 Recommended products 10 3
2 6 2 Checking and cleaning the oil cooler of the front Р ТО 10 3
2 6 3 Draining oil 10 3
2 6 3 1 Procedure 10 3
2 6 4 Lu bricating the front Р ТО shaft 104
2 7 Front axle and steering 105
2 7 1 Recommended products 105
2 7 2 Four-wheel drive front axle: Checking the front axle beam oil level 105
2 7 2 1 Procedure 105
2 7 3 Four-wheel drive front axle: draining the oil from the front axle beam 105
2 7 3 1 Procedure 105
2 7 4 Four-wheel drive front axle: checking the oil level in the final drives 106
2 7 4 1 Procedure 106
2 7 5 Four-wheel drive front axle: draining the oil in the final drives 106
2 7 5 1 Procedure 106
2 7 6 Four-wheel drive front axle: lu brication 107
2 8 Rear linkage 109
2 8 1 Recommended products 109
2 8 2 Lu bricating the linkage shaft 109
2 8 2 1 Procedure 109
2 8 3 Three-point linkage: lu brication 109
2 9 Front linkage 112
2 9 1 Recommended products 1 1 2
2 9 2 Front linkage: lu brication 1 1 2
МТ600Е – Maintenance
АСТОООЗ898
ТаЬ/е of contents
2 10 Towing equipment 114
2 10 1 Recommended products 114
2 11 Auxiliary hydraulics 115
2 11 1 Recommended products 115
2 11 2 Checking the auxiliary hydraulic system oil level 115
2 11 2 1 Procedure 115
2 11 3 Draining the auxiliary hydraulic system 116
2 11 3 1 Procedure 116
2 11 4 Filtering the auxiliary hydraulic system 117
2 11 4 1 Replacing the 300-micron filter: Procedure 117
2 11 4 2 Replacing the breather: Frequency 118
2 11 4 3 Replacing the breather: Procedure 118
2 12 Electrical equipment 120
2 12 1 Batteries 120
2 12 2 Alternator 120
2 12 3 Power socket (ASAE) 12 1
2 12 4 Adjusting the headlights 12 2
2 12 5 Description of the main fuse Ьох 12 3
2 12 6 Battery isolator 13 4
2 13 Pressure washing 135
2 13 1 Pressure washing 13 5
2 14 Storing your tractor 136
2 14 1 Storing your tractor 13 6
2 14 2 Storing the DEF 13 6
2 15 Faults and solutions 137
2 15 1 General tаЫе of faults 13 7
2 15 2 lndicator light panel 13 9
2 15 3 lndication of faults 14 4
2 15 4 lnstrument panel error codes 14 7
2 15 5 Engine error codes – AGCO Power 14 8
2 15 6 TechStar СУТ transmission error codes 162
2 15 7 Suspended front axle error codes 166
2 15 8 Rear РТО error codes for TechStar СУТ 167
2 15 9 Parklock error codes for TechStar СУТ 169
2 15 1О Rear linkage error codes 170
2 15 11 Front power lift error codes 171
2 15 12 Suspended саЬ error codes 171
2 15 13 Armrest error codes 172
2 15 14 Hydraulic valve error codes 174
2 15 15 Air conditioning error codes 175
2 15 16 Error codes of the keypad in the pillar 177
3 Technical specifications 179
3 1 General specifications 181
3 1 1 Model МТ64 5Е TechStar СУТ 181
3 1 2 Model МТ65 5Е TechStar СУТ 182
3 1 3 Model МТ665Е TechStar СУТ 183
3 1 4 Model МТ675Е TechStar СУТ 184
3 1 5 Model МТ685Е TechStar СУТ 185
3 2 СаЬ 186
3 2 1 Noise levels (dB(A)) 186
3 2 2 Level of vibration felt through the seat 186
3 3 Engine 187
3 3 1 Engine specifications 187
3 3 2 Fuel system and air filter 188
3 3 3 Cooling 188
МТ600Е – Maintenance
АСТОООЗ898
ТаЬ/е of contents
3 3 4 Tightening torques 188
3 4 Transmission 1 89
3 4 1 Forward speed fог all models with Т ech Star СVТ transmission 18 9
3 4 2 GеагЬох 18 9
3 4 3 Final drives 18 9
3 5 Brakes 1 90
3 5 1 Вгаkе system technical specifications 190
3 6 Front axle and steering 1 91
3 6 1 Four-wheel drive front axle 191
3 6 2 Steering 191
3 7 Power take-off 1 92
3 7 1 Specifications 192
3 7 2 Tightening torques 192
3 8 Hydraulic linkage 1 93
3 8 1 Front linkage 193
3 8 2 Rеаг linkage 193
3 9 Auxiliary hydraulics 1 94
3 9 1 Hydraulic system 194
3 1 О Electrical equipment 1 95
3 10 1 Electrical equipment technical specifications 195
3 10 2 Lighting – Layout of components 195
3 11 Wheels and tires 1 96
3 11 1 Rims 196
3 11 2 Tires 196
3 11 3 Tires, front/rear compati bility 196
3 1 1 4 Tightening torques 197
3 12 Capacities and dimensions 1 98
3 12 1 Capacities fог models with а Тiег 4F/ Stage IV SCR Technology engine 198
3 12 2 Dimensions and weights 199
3 12 3 Attachment points: TechStar СVТ models with 5 t (6 U S ton) front linkage 2 0 1
3 1 2 4 Attachment points: TechStar СVТ models without front linkage 2 0 3
4 Accessories 205
4 1 СаЬ accessories 207
4 1 1 СаЬ accessories 2 07
4 2 Engine accessories 208
4 2 1 Engine accessories 2 08
4 3 Front axle and steering accessories 209
4 3 1 Front axle and steering accessories 2 09
4 4 Power take-off accessories 21 0
4 4 1 Роwег take-off accessories 2 1О
4 5 Linkage accessories 21 1
4 5 1 Linkage accessories 2 1 1
4 6 Auxiliary hydraulics accessories 21 2
4 6 1 Auxiliaгy hydгaulics accessories 2 1 2
5 Appendix 21 з
5 1 Conversion tаЫе 21 5
5 1 1 Conversion tа Ые 2 1 5
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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