DOOSAN DX210WMH MATERIAL HANDLER Operation & MAINTENANCE MANUAL 950106-01409NA – PDF DOWNLOAD
DESCRIPTION:
DOOSAN DX210WMH MATERIAL HANDLER Operation & MAINTENANCE MANUAL 950106-01409NA – PDF DOWNLOAD
Foreword
This Operation and Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment. READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT. Keep this manual in the cabin so it is always available. If it is lost, order another one from your DOOSAN distributor. If there are any questions, contact your DOOSAN distributor. This manual may illustrate options and accessories not installed on your equipment. Any modification made without written authorization or approval from DOOSAN can create a safety hazard. Always replace parts with genuine DOOSAN parts or DOOSAN authorized replacement parts.
Intended Use
The machine is intended to be used under normal conditions for applications described in this manual. If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use. Examples include, but are not limited to, are: falling object guards, work lights, etc. Do not engage in prohibited uses as described in this manual. Contact your DOOSAN distributor for further information.
Engine Maintenance
Proper inspection, maintenance and repair is essential to keeping engine and machine systems properly operating. This could include machine and engine components, such as fuel system, turbocharger, electrical system, air intake system and/or cooling system. As a heavy-duty off-road diesel engine owner, you are responsible for performing required maintenance. The required maintenance procedures are outlined in this Operation and Maintenance Manual, or Shop Manual. Do not remove, alter, or render inoperative, any control system.
TABLE OF CONTENTS:
DOOSAN DX210WMH MATERIAL HANDLER Operation & MAINTENANCE MANUAL 950106-01409NA – PDF DOWNLOAD
Safety………………………………………………………………………………1-1
To the Operator of a DOOSAN Material Handler…………………………. 1-1
Safety Decals…………………………………………………………………………. 1-3
Location of Safety Decals ………………………………………………………… 1-5
General ……………………………………………………………………………….. 1-19
Transportation………………………………………………………………………. 1-31
Operation …………………………………………………………………………….. 1-33
Maintenance ………………………………………………………………………… 1-51
Environment and Circumstances …………………………………………….. 1-67
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-4
Operator’s Area………………………………………………………………………. 2-8
Operational Controls and Panels …………………………………………….. 2-10
Elevating Cab……………………………………………………………………….. 2-29
Instrument Panel…………………………………………………………………… 2-30
Multifunction Gauge and Graphic Information …………………………… 2-36
Mode Selector Buttons…………………………………………………………… 2-42
Setting Main Menu………………………………………………………………… 2-44
Flow Control…………………………………………………………………………. 2-54
Operation Selection Display……………………………………………………. 2-56
Heater and Air Conditioner Control Panel…………………………………. 2-59
Stereo …………………………………………………………………………………. 2-65
Miscellaneous Electrical Devices…………………………………………….. 2-66
Seat Adjustment……………………………………………………………………. 2-68
Ceiling Cover ……………………………………………………………………….. 2-72
Front Windows ……………………………………………………………………… 2-73
Door Side Latch ……………………………………………………………………. 2-75
Cabin Storage Compartments ………………………………………………… 2-76
Ashtray………………………………………………………………………………… 2-76
Sun Visor …………………………………………………………………………….. 2-77
Hanger ………………………………………………………………………………… 2-78
Cup Holder…………………………………………………………………………… 2-78
Door Window Holder……………………………………………………………… 2-78
Emergency Glass Breaking Tool …………………………………………….. 2-79
Miscellaneous Access Covers and Doors…………………………………. 2-79
Swing Lock Pin and Mechanism……………………………………………… 2-81
Wheel Chocks………………………………………………………………………. 2-81
Operation…………………………………………………………………………3-1
To Handle a New Material Handler……………………………………………. 3-1
Starting and Stopping the Engine ……………………………………………… 3-2
Safety Lever…………………………………………………………………………. 3-14
Travel ………………………………………………………………………………….. 3-15
Operating Instructions……………………………………………………………. 3-23
Operating Precautions …………………………………………………………… 3-29
Parking Material Handler ……………………………………………………….. 3-34
Towing Procedure…………………………………………………………………. 3-35
Adjusting the Pump Flow ……………………………………………………….. 3-37
Attachments …………………………………………………………………………. 3-40
Operating Techniques……………………………………………………………. 3-45
Operation Under Unusual Conditions ………………………………………. 3-47
Inspection, Maintenance and Adjustment………………………….4-1
Preventive Maintenance ………………………………………………………….. 4-1
Preliminary Work Machine Setup for Maintenance………………………. 4-2
Table of Recommended Lubricants …………………………………………… 4-4
Fluid Capacities ……………………………………………………………………… 4-7
Lubrication and Service Chart…………………………………………………… 4-7
Maintenance Intervals……………………………………………………………. 4-11
10 Hour / Daily Service ………………………………………………………….. 4-14
950106-01409NA
III
Table of Contents
50 Hour / Weekly Service ………………………………………………………. 4-25
250 Hour / Monthly Service…………………………………………………….. 4-31
500 Hour / 3 Month Service ……………………………………………………. 4-34
1,000 Hour / 6 Month Service …………………………………………………. 4-45
2,000 Hour / Yearly Service ……………………………………………………. 4-54
4,000 Hour / Biennial Service …………………………………………………. 4-63
12,000 Hour / 6 Year Service………………………………………………….. 4-64
Air-Conditioning System ………………………………………………………… 4-65
Inspection of Bolt And Nut Tightening Elements………………………… 4-66
Electrical System ………………………………………………………………….. 4-74
Engine Cooling System………………………………………………………….. 4-78
Fuel Transfer Pump (Optional) ……………………………………………….. 4-81
Handling of Accumulator………………………………………………………… 4-83
Tires and Wheels ………………………………………………………………….. 4-85
Venting and Priming Hydraulic System…………………………………….. 4-90
Maintenance in Special Conditions………………………………………….. 4-93
Long Term Storage ……………………………………………………………….. 4-94
Transportation………………………………………………………………….5-1
Loading and Unloading ……………………………………………………………. 5-1
Short Distance Self-powered Travel ………………………………………….. 5-2
Trailer Loading/Unloading Procedures ………………………………………. 5-3
Lifting Machine……………………………………………………………………….. 5-6
Troubleshooting……………………………………………………………….6-1
Engine…………………………………………………………………………………… 6-1
Hydraulic System ……………………………………………………………………. 6-3
Swing System ………………………………………………………………………… 6-4
Electrical System ……………………………………………………………………. 6-4
Travel System………………………………………………………………………… 6-5
Steering…………………………………………………………………………………. 6-6
Brakes…………………………………………………………………………………… 6-7
Elevating Cab…………………………………………………………………………. 6-7
Specification ……………………………………………………………………7-1
Specification…………………………………………………………………………… 7-1
Overall Dimensions…………………………………………………………………. 7-2
Disassembled Parts, Dimension and Weight………………………………. 7-3
Working Range ………………………………………………………………………. 7-6
Index ……………………………………………………………………………….8-1
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.M