JLG GRADALL 534B-9 Telehandler Parts Manual – PDF DOWNLOAD
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JLG GRADALL 534B-9 Telehandler Parts Manual – PDF DOWNLOAD
Starting
S/N 01448605
P/N – 9103-4312
Format: PDF
Language: English
Brand: JLG GRADALL
TABLE OF CONTENTS:
JLG GRADALL 534B-9 Telehandler Parts Manual – PDF DOWNLOAD
SECTION 1 – INTRODUCTION
Table of Contents 1-1 thru 1-3
Alphabetical Index 1-4 thru 1-8
Service Kits 1-9
Part Number Index 1-10 thru 1-23
SECTION 2 – CHASSIS & ATTACHING PARTS
Frame Shrouding & Trim 2-1
Cab Enclosure, Wiper & Defroster 2-2
Heater & Piping 2-3
Front Axle Cradle & Mounting 2-4
Rear Steering Axle & Attaching Parts2-5
Cab Glass 2-6
SECTION 3 – BOOMS
First & Second Boom Sections3-1
Third Boom Section, Push Beam & Cable 3-2
Quick Switch Assembly 3-3
SECTION 4 – ATTACHMENTS & ACCESSORIES
Buckets & Carriages4-1
Truss Boom 4-2
Truss Boom With Winch 4-3
Six Foot Vertical Mast 4-4
Slope Piler Carriage 4-5
SECTION 5 – ENGINE & ATTACHING PARTS
Perkins Diesel Engine Mounting 5-1
Engine Right Side View 5-2
Engine Left Side View 5-3
Radiator & Hoses 5-4
Air Cleaner Piping 5-5
Air Cleaner 5-6
Fuel Tank & Lines 5-7
SECTION 6 – DRIVE TRAIN
Transmission Mounting & Controls 6-1
Flex Plate & Torque Converter 6-2
Case & Converter Housing 6-3
Converter Housing Attaching Parts 6-4
Clutch & Gear Group (Reverse, 2nd & Low) 6-5
Clutch & Gear Group (Forward, Output & 3rd) 6-6
Clutch Assemblies 6-7
Modulator Valve6-8
Control Valve 6-9
Propeller Shaft 6-10
* Revised Introduction to reflect page number changes
INTRODUCTION
Table of Contents
Starting Serial No 0144860S
Original Issue 10-90
Revised 9-1-99
SECTION 6 – DRIVE TRAIN (Continued)
Front Axle Assembly 6-11
Front Axle Housing 6-12
Front Axle Differential Carrier 6-13
Front Axle Shaft & Planetary Wheel End 6-14
Wheels & Tires 6-15
Planetary Hub 6-16
Front Axle Service Brakes 6-17
Front Axle Parking Brake 6-18
SECTION 7 – CONTROLS
Transmission Tilt & Sway with Mounting Parts 7-1
Boom Tilt & Sway 7-2
Accelerator Linkage 7-3
Steering Column 7-4
SECTION 8 – BRAKES
Hydraulics & Service Brake Lines 8-1
Hydraulics & Parking Brake Lines 8-2
Brake Pedal & Inching Linkage 8-3
Accumulator, Charging Valve & Lines 8-4
SECTION 9 – HYDRAULIC CIRCUITS
Oil Supply & Pressure Lines 9-1
Dump Circuit 9-2
Rear Drive 9-3
Steering 9-4
Lift Cylinder 9-5
Crowd Cylinder 9-6
Tilt & Tilt compensating Cylinder 9-7
Sway Cylinder 9-8
SECTION 10 – HYDRAULIC COMPONENTS
Lift Cylinder 10-1
Crowd Cylinder 10-2
Tilt Cylinder 10-3
Compensating Cylinder 10-4
Sway Cylinder 10-5
Steering Cylinder 10-6
Main Control Valve 10-7
Priority Flow Control Valve 10-8
Forward Reverse Control Valve 10-9
Series Parallel Control Valve 10-10
Solenoid Valve 10-11
Dual PO Check Valve 10-12
Inching Valve 10-13
JJ * Revised Introduction to reflect page number changes
INTRODUCTION
Table of Contents
Starting Serial No 0144860S
Original Issue 10-90
Revised 9-1-99
SECTION 10 – HYDRAULIC COMPONENTS (continued)
Main Hydraulic Pump 10-14
Pilot Pump 10-15
Rear Drive Motor 10-16
Accumulator Charge Valve 10-17
Oil Reservoir Filter 10-18
Directional Control Valve 10-19
Hydraulic Oil Reservoir 10-20
Brake Valve 10-21
Parking Brake Valve 10-22
Winch 10-23
Winch Motor 10-24
Crossover Valve 10-25
Joystick Assembly 10-26
SECTION 11 – ELECTRICAL
Dash Wiring 11-1
Batteries & Cables 11-2
Wiring – Frame & Engine 11-3
SECTION 12 – MISCELLANEOUS
Frame decals 12-1
Boom Decals 12-2
SECTION 13 – OPTIONAL EQUIPMENT
Joystick 13-1
Rear Wiper Installation 13-2
Rotating Beacon Assembly 13-3
Glow Plug Installation 13-4
Winch Drain Lines 13-5
Stabilizer Option 13-6
Auxiliary Controls Assembly 13-7
Pintle Hook 13-8
Winch Assembly 13-9
Winch 13-10
Outrigger Installation 13-11
Outrigger Valve Assembly 13-12
Outrigger Cylinder 13-13
Dual PO Check Valve (Outriggers) 13-14
Stabilizer Cylinder 13-15
Slope Piler Carriage 13-16
Sway Cylinder 13-17
Dual PO Check Valve 13-18
Auxiliary Hydraulics 13-19
Tilt on Joystick 13-20
Cab Enclosure 13-21
Steer Axle Advantage Kit 13-22
Steering Cylinder 13-23
Rear Axle Rework Kit 13-24
Hydraulic Controller 13-25
Work Light Package 13-26
JJ * Revised Introduction to reflect page number changes
INTRODUCTION
Alphabetical Index
Starting Serial No 0144860S
Original Issue 10-90
Revised 9-1-99
1-4
ACCELERATOR CABLE 7-3
ACCELERATOR PEDAL7-3
ACCUMULATOR8-4
ACCUMULATOR CHARGE VALVE 8-4, 10-17
AIR CLEANER 5-5, 5-6
AIR CLEANER ELEMENT5-6
AIR CLEANER SERVICE INDICATOR 5-1, 5-2, 11-3
ALTERNATOR FAN5-1
ATTACHMENTS4-1 thru 4-4
BATTERY 11-3
BATTERY CABLES 11-3
BEARING PADS (Boom sections) 3-1, 3-2
BOOM DECALS 12-2
BOOM SECTIONS 3-1, 3-2
BRAKE PEDAL 8-3
BRAKE VALVE8-3, 10-21
BREATHER (Filler cap) 10-20
CAB2-2
CAB DOOR 2-2
CARRIAGE & FORKS 4-1
CHARGE VALVE (Accumulator) 8-4, 10-7
CIRCUIT BREAKERS 11-1
COMPENSATING CYLINDER 10-4
COMPENSATING CYLINDER HYDRAULIC CIRCUIT 9-7
CONTROL VALVES 10-7, 10-8, 10-9, 10-10
CRADLE 2-4
CRADLE MOUNTING PIN 2-4
CROWD CYLINDER 10-2
CROWD CYLINDER HYUDRAULIC CIRCUIT 9-6
DECALS 12-1, 12-2
DECK 2-1
DEFROSTER FAN2-2
DIRECTIONAL CONTROL VALVE 10-19
DOOR 2-2
DOOR HANDLES 2-2
DRIVE BELT 5-1
DUAL PO CHECK VALVE 10-12, 13-14, 13-18
DUMP CIRCUIT 9-2
ELECTRICAL SYSTEMS 11-1, 11-2, 11-3
JJ * Revised Introduction to reflect page number changes
INTRODUCTION
Alphabetical Index
Starting Serial No 0144860S
Original Issue 10-90
Revised 9-1-99
1-5
ENGINE LEFT SIDE VIEW 5-3
ENGINE MOUNT 5-1
ENGINE RIGHT SIDE VIEW 5-2
ENGINE THROTTLE CONTROL 7-3
EXHAUST MANIFOLD 5-1
FAN BELT 5-1
FAN GUARD 5-4
FILTERS5-6
FILTER ELEMENT 5-6
FIRST BOOM SECTION 3-1
FIRST BOOM SECTION MOUNTING PIN 3-1
FORWARD REVERSE CONTROL VALVE 10-9
FORWARD SHIFT CONTROL ROD7-1
FRAME 2-1
FRAME SHROUDING & TRIM2-1
FRONT AXLE 6-11
FRONT AXLE CRADLE 2-4
FRONT AXLE DIFFERENTIAL CARRIER 6-13
FRONT AXLE HOUSING 6-12
FRONT AXLE SHAFT & PLANETARY WHEEL END 6-14
FUEL GAUGE 11-1
FUEL LEVEL SENDER 5-7
FUEL LINES 5-7
FUEL TANK & CAP 5-7
GROUND CABLE 5-2, 11-3
HEAT SHIELD5-1
HEATER2-3
HEATER SWITCH 2-3
HOOD 2-1
HORN 11-3
HORN BUTTON 11-1
HORN RELAY 11-3
HORN WIRING 11-3
HOURMETER 11-1
HYDRAULIC CIRCUITS 9-1 thru 9-8
HYDRAULIC CONTROLLER (Joystick) 13-1
IGNITION SWITCH 11-1
INCHING VALVE 8-2, 8-3, 10-13
INSTRUMENT PANEL 11-1
JJ * Revised Introduction to reflect page number changes
JOYSTICK (Hydraulic Controller) 13-1
JOYSTICK HYDRAULIC CIRCUIT 13-1
KITS 1-9
LIFT CYLINDER 10-1
LIFT CYLINDER HYDRAULIC CURCUIT 9-5
MAIN BOOM SECTIONS 3-1, 3-2
MAIN HYDRAULIC PUMP5-3, 10-14
MUFFLER 5-1
NEGATIVE BATTERY CABLE 11-3
OIL COOLER 9-2
OIL FILTER (Hydraulic) 10-20
OIL PRESSURE GAUGE 11-1
OIL PRESSURE SENDER 5-2
OIL RESERVOIR 10-20
OIL SUPPLY & PRESSURE LINES9-1
OUTRIGGER ARM 13-1
OUTRIGGER CONTROL VALVE 13-12
OUTRIGGER CYLINDER 13-13
OUTRIGGER CYLINDER HYDRAULIC CIRCUIT 13-11
OUTRIGGER SHOE 13-11
PARKING BRAKE LINES 8-2
PARKING BRAKE VALVE 10-22
PILOT PUMP 10-15
POSITIVE BATTERY CABLE 11-3
PRIORITY FLOW CONTROL VALVE 10-8
PROPELLER SHAFT 6-10
PUSH BEAM & CABLES 3-2
QUICK SWITCH ASSEMBLY 3-3
RADIATOR & HOSES 5-4
REAR AXLE FRAME 2-5
REAR AXLE MOUNTING PIN 2-5
REAR DRIVE HYDRAULIC CIRCUIT 9-3
REAR DRIVE MOTOR 9-3, 10-16
REAR STEERING AXLE 2-5
REAR STEERING AXLE PLANETARY HUB 2-5, 6-16
RELIEF VALVE8-4
REPAIR KITS 1-9
INTRODUCTION
Alphabetical Index
Starting Serial No 0144860S
Original Issue 10-90
Revised 9-1-99
JJ * Revised Introduction to reflect page number changes 1-6
INTRODUCTION
Alphabetical Index
Starting Serial No 0144860S
Original Issue 10-90
Revised 9-1-99
1-7
RESERVOIR 10-20
RESERVOIR FILLER-BREATHER 10-20
RESERVOIR FILTER 10-20
RESERVOIR SUPPLY CIRCUIT 9-1
RETRACTION CABLES 3-2
REVERSE SHIFT CONTROL ROD7-1
SAND BUCKET 4-1
SEAT 2-1
SEAT BELT 2-1
SECOND BOOM SECTION 2-1
SERIES PARALLEL CONTROL VALVE 10-10
SERVICE BRAKE LINES 8-1
SERVICE KITS 1-9
SHUT-OFF VALVES 2-3
SLOPE PILER CARRIAGE 13-16
SOLENOID VALVE 10-11
SPINNER KNOB7-4
STABILIZER CYLINDER 13-15
STABILIZER CYLINDER HYDRAULIC CIRCUIT 13-6
STARTER MOTOR5-1, 11-3
STEERING COLUMN 7-4
STEERING CYLINDER 10-6
STEERING CYLINDER HYDRAULIC CIRCUIT9-4
STEERING KNUCKLES 2-5
STEERING ORBITROL 7-4
STEERING WHEEL 7-4
SUPPLY HYDRAULIC CIRCUIT 9-1
SWAY CONTROL HANDLE & LINKAGE7-1
SWAY CYLINDER10-5, 13-17
SWAY CYLINDER HYDRAULIC CIRCUIT 9-8
THIRD BOOM SECTION 3-2
TIE ROD ARM2-5
TILT CONTROL HANDLE & LINKAGE7-1
TILT CYLINDER 10-3
TILT CYLINDER HYDRAULIC CIRCUIT 9-7
TORQUE CONVERTER 6-2
TRANSMISSION6-1
TRANSMISSION CASE & CONVERTER HOUSING6-3
TRANSMISSION CHARGE PUMP6-4
TRANSMISSION CLUTCH ASSEMBLIES 6-7
TRANSMISSION CLUTCH & GEARING (Forward, Output & Third) 6-6
TRANSMISSION CLUTCH & GEARING (Reverse, Second & Low) 6-5
TRANSMISSION CONTROL VALVE 6-9
JJ * Revised Introduction to reflect page number changes
TRANSMISSION DISCONNECT SWITCH 8-3
TRANSMISSION DRIVE GEARING 6-4
TRANSMISSION FLEX PLATE & TORQUE CONVERTER 6-2
TRANSMISSION MODULATOR VALVE6-8
TRANSMISSION TEMPERATURE GAUGE 11-1
TRAVEL ALARM 11-3
WATER SEPARATOR 5-7
WATER TEMPERATURE GAUGE 11-1
WATER TEMPERATURE SENDER 11-3
WEATHER STRIP2-2
WHEELS & TIRES 6-15
WINDOWS 2-2
WINDSHIELD WIPER ARM 2-2
WINDSHIELD WIPER BLADE 2-2
WINDSHEILD WIPER MOTOR 2-2
WIRING HARNESS 11-1, 11-3
INTRODUCTION
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]