ZF Marine Transmissions ZF 2500 Series Operating Instructions Manual 3082758103e – PDF DOWNLOAD
FILE DETAILS:
ZF Marine Transmissions ZF 2500 Series Operating Instructions Manual 3082758103e – PDF DOWNLOAD
Language : English
Pages : 84
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
ZF Marine Transmissions ZF 2500 Series Operating Instructions Manual 3082758103e – PDF DOWNLOAD
The operating instructions are applicable to the standard transmission version. Variations are possible according to
special customer requirements and operating conditions. If the data contained in the operating instructions are
different from those in the technical or commercial specification, then the data in the specifications apply.
Description:
1.1 Power, speed, rotation direction, ratio, type plate:
ZF marine transmissions are designed and manufactured according to the regulations of the various
classification societies. The input powers approved by the classifica- tion societies depend on
input speed, the class of the craft and the differing design regulations currently in force. In
most cases, the maximum torques approved by ZF are also fully accepted by the classification
societies.
- Upon request, either a full test or factory acceptance test can be carried out by the
classification society specified by the customer. - Normally, the input shaft rotates in a clockwise direction (looking at the transmission input
flange). Transmissions which are specially designed for an anti- clockwise input shaft rotation
(looking at the transmission input flange) have an arrow on the transmission input end to show the
rotation direction. - The respective ratio is stamped on the transmission type plate which is mounted on top of the
transmission housing.
TABLE OF CONTENTS:
ZF Marine Transmissions ZF 2500 Series Operating Instructions Manual 3082758103e – PDF DOWNLOAD
ZF Marine Transmissions ZF 2500 Series............................. 1 Order no. 3082 758 103e........................................ 1 Edition 11.2006, Copyright by ZF............................... 2 Work safety.................................................... 2 Table of contents.............................................. 3 Foreword....................................................... 5 1 Description.................................................. 6 1.1 Power, speed, rotation direction, ratio, type plate.... 6 1.2 General layout......................................... 7 2 Transmission views........................................... 8 2.1 Transmission views (basic transmission)................ 8 2.2 Special trolling version and trailing pump.............10 2.3 ZF 2500, ZF 2550 U ....................................11 2.4 Transmission views.....................................12 3 Monitoring data.............................................14 4 Functions description........................................16 5 Oil supply and transmission cooling..........................17 5.1 Control unit and transmission actuation................17 6 Actuation....................................................18 6.1 Mechanical transmission actuation......................18 6.2 Pneumatic transmission actuation.......................18 6.3 Electrical transmission actuation......................19 7 Operation....................................................20 7.1 Changeover procedure...................................20 7.1.1 Changeover from “Neutral” to “Ahead”.............20 7.1.2 Changeover from “Ahead” to “Astern” with.........20 7.1.3 Changeover from “Ahead” to “Astern” with.........20 7.1.4 Emergency changeover in case of danger...........20 7.2 Operation with engine stationary and prop..............20 7.2.1 Occasional trailing operation....................20 7.2.2 Regular trailing operation.......................21 7.3 Special versions / Special scope of supply.............21 7.3.1 Special scope of supply – transmission...........21 8 Operation with mechanical auxiliary actuation................22 8.1 Transmission version with mechanical actuation.........22 8.2 Transmission version with pneumatic actuation..........22 8.3 Transmission version with electrical actuation.........22 9 Trolling device..............................................23 9.1 Transmission with trolling device......................23 9.2 Applications and operating range.......................23 9.3 Functions description..................................23 9.4 Selector setting check.................................24 9.5 Operation..............................................25 9.6 Supplement for transmission monitoring.................26 9.7 Maintenance notes......................................26 9.8 Trolling valve retrofit................................26 10 Troubleshooting.............................................27 Troubleshooting list.......................................28 11 Spare parts orders and Service Points.......................30 12 Maintenance.................................................31 12.1 Application group P...................................31 12.2 Application group L...................................31 12.3 Application group M...................................31 12.4 Application group C...................................31 13 Maintenance schedule........................................32 13.1 Regular maintenance...................................32 13.2 Additional one-off maintenance jobs on new............32 13.3 Anti-corrosion measures necessary after...............32 14 Maintenance schedule........................................33 14.1 Maintenance jobs......................................33 15 Tool set for maintenance....................................34 15.1 Tool set WI...........................................34 16 Maintenance system job sheets...............................35 MAINTENANCE SYSTEM JOB SHEETS:.................................37 101........................................................37 102........................................................39 103........................................................41 121........................................................43 122........................................................45 123........................................................47 124........................................................49 141........................................................51 142........................................................53 161........................................................55 162........................................................57 163........................................................59 164........................................................63 165........................................................65 166........................................................69 167........................................................73 169........................................................77 173........................................................79 174........................................................81 ZF MARINE GmbH.................................................84
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- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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