ZF-ERGOPOWER 2 WG-94 EC Repair Manual – PDF DOWNLOAD
FILE DETAILS:
ZF-ERGOPOWER 2 WG-94 EC Repair Manual – PDF DOWNLOAD
Language : English
Pages : 95
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
ZF-ERGOPOWER 2 WG-94 EC Repair Manual – PDF DOWNLOAD
PREFACE:
This documentation has been developed for specialized staff trained by ZF Passau for
repair and maintenance work to be made on ZF units.
- This documentation describes a ZF series product with a design level valid at the date of edition.
- Due to the continuous technical upgrading of the product, however, the repair of the unit at your
disposal may require both deviating work steps and differing setting and testing data. - We would therefore recommend you to entrust masters and servicemen with the work on your ZF product
whose practical and theoretical training is constantly updated in our training school.
The Service Stations established by ZF Friedrichshafen all over the world offer you:
1. Permanently trained staff
1. Permanently trained staff
2. Specified equipment, e.g. special tools
3. State-of-the-art genuine ZF spare parts
- All work is done there with utmost care and reliability.
In addition, repair work carried out by ZF Service Stations is covered by the ZF warranty within
the terms of the currently applicable contractual conditions. - Any damage resulting from work which is done in an improper and unprofessional manner by third
parties and any consequential costs incurred shall be excluded from this contractual liability.
This shall also be applicable if other than genuine ZF spare parts are used.
GENERAL:
The Service Manual covers all work required for disassembly and the relating reassembly.
- When repairing the transmission, ensure utmost cleanliness and that the work is done in a
professional manner. - Dismantle the unit only if any damaged parts must be replaced. After removing screws or nuts,
loosen lids and housing parts, which were installed with seals, by slight hammer blows with a
plastic hammer. Use suitable pulling devices for removing parts being tightly installed on the
shafts, such as bearings, bearing rings and similar. - Carry out disassembly and reassembly work on a clean working place. Use special tools which have
been developed for this purpose. Prior to reinstallation of the parts, clean contact faces of
housings and lids from residues of seals. Remove any burrs or similar irregularities with an oil
stone. Clean housings and end covers, in particular corners and angles, with a suitable detergent.
Damaged or heavily worn parts must be replaced, with an expert assessing whether parts subject to
normal wear during operation, such as bearings, thrust washers etc. will be reinstalled. - Parts such as seal rings, locking plates, split pins etc. must generally be replaced. Radial seal
rings with worn or broken sealing lip must also be replaced. In particular, ensure that no chips or
other foreign bodies remain in the housing. Check the lube oil holes and grooves regarding unhindered passage.
TABLE OF CONTENTS:
ZF-ERGOPOWER 2 WG-94 EC Repair Manual – PDF DOWNLOAD
ZF - ERGOPOWER 2 WG-94 EC................................................................................................. 1 Note................................................................................................................... 2 Table of contents...................................................................................................... 3 Preface................................................................................................................ 5 General................................................................................................................ 6 Denomination of standard dimensions.................................................................................... 8 Conversion table....................................................................................................... 9 Tightening torques for screws..........................................................................................10 Labeling of identification plate and information on spare parts ordering...............................................11 Configuration of transmission..........................................................................................12 Measuring points and connections.......................................................................................14 Notes on oil grade and oil fill quantity...............................................................................15 Special tools..........................................................................................................16 Commercial tools.......................................................................................................21 1. Disassembly.........................................................................................................26 1.1 Removal of filter..............................................................................................26 2. Disassembly of proportional valves, inductive sensor, hall sensor, temperature sensor and breather..................28 3.Disassembly of PTO...................................................................................................30 4. Disassembly of output flange........................................................................................32 5. Disassembly of main pressure valve and converter safety valve.......................................................33 6. Disassembly of engine connection....................................................................................34 7. Removal of clutches and disassembly of oil pressure pump............................................................36 7.1 Removal of clutches............................................................................................36 7.2 Disassembly of oil pressure pump...............................................................................37 8. Disassembly of clutches.............................................................................................39 8.1 KV clutch......................................................................................................39 8.2 KR clutch......................................................................................................43 8.3 KA cltuch......................................................................................................47 8.4 KB clutch......................................................................................................51 9. Reassembly of clutches..............................................................................................55 9.1 KV clutch......................................................................................................55 9.2 KR clutch......................................................................................................61 9.3 KA clutch......................................................................................................67 9.4 KB clutch......................................................................................................73 10. Reinstallation of clutches and reassembly of oil pressure pump.....................................................79 10.1 Oil pressure pump.............................................................................................79 10.2 Reinstallation of clutches....................................................................................83 11. Reassembly of converter safety valve and main pressure valve.......................................................86 11.1 Reassembly of converter safety valve..........................................................................86 11.2 Reassembly of main pressure valve (control pressure valve)....................................................86 12. Reassembly of output flange........................................................................................87 13. Reassembly of PTO..................................................................................................89 14. Reassembly of engine connection....................................................................................91 15. Reassembly of proportional valves, inductive sensor, hall sensor, temperature sensor, breather and screws plugs....92 16. Reassembly of filter, closing components for oil filler and oil drain plug.........................................94
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
S.V