ZF Ecomid 9S 1110 Repair Manual 1324751101 – PDF DOWNLOAD
FILE DETAILS:
ZF Ecomid 9S 1110 Repair Manual 1324751101 – PDF DOWNLOAD
Language : English
Pages : 98
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
ZF Ecomid 9S 1110 Repair Manual 1324751101 – PDF DOWNLOAD
PREFACE :
This manual is intended for skilled personnel trained by ZF Friedrichshafen AG to carry out
maintenance and repair work on ZF products.
- This manual deals with a ZF product in accordance with the state of development on the date of
issue. - However, due to continuing development of the product, repair work might require work practices and
test or adjustment data which are not con- tained in this manual.
We therefore recommend that work done on your ZF product is carried out only by skilled mechanics
and fitters who have had their practical and theo- retical knowledge updated on a regular basis at
our After-Sales Service training courses.
Service points equipped by ZF Friedrichshafen AG all over the world offer you:
1. Well-trained personnel,
2. Specified equipment, e.g.: Special tools,
3. Genuine ZF spares, according to our latest specifications.
All work performed at these service locations is carried out conscientiously and with care.
Damage resulting from work performed by non-ZF personnel in an improper and unprofessional man-
ner, together with follow-on costs caused by such work, is excluded from the contractual warranty
agreement. Exclusion of liability also applies if
genuine ZF spares are not used.
TABLE OF CONTENTS:
ZF Ecomid 9S 1110 Repair Manual 1324751101 – PDF DOWNLOAD
Preface 5
Safety Instructions 6
General Information 7
Description and Function, Structure of the Repair Manual 9
Overview of Amendments 11
Tightening Torques 12
Conversion from DIN to ISO Standards 14
Consumables 16
Adjustment/Setting Data 17
9 S 1110 Tightening Torques 19
Spring Table 22
Special Tools 23
1 Tecalan Tubes for Range Change Group 1-1
1 1 Removal 1-1
1 2 Installation 1-1
2 Shift Turret with Superimposed H Shift System with Control Cable 2-1
2 1 Pneumatic Servo Unit 2-1
2 2 Removal and Disassembly of Gear Shift Housing 2-2
2 3 Assembling Gear Shift Housing 2-6
2 4 Selector Patterns 2-10
2 5 Completely Fitting Shift Turret 2-11
3 Range Change Group 3-1
3 1 Removing GP Cylinder / Piston 3-1
3 2 Fitting Range Change Cylinder / Piston 3-2
3 3 Removing Range Change Group 3-4
3 4 Fitting Range Change Group 3-6
3 5 Disassembling Range Change Group 3-8
3 6 Assembling Range Change Group 3-10
4 Output Flange 4-1
4 1 Removal 4-1
4 2 Installation 4-2
4 3 Removal of Bearing Cover 4-3
4 4 Measuring Bearing Cover 4-4
4 5 Installation of Bearing Cover 4-5
5 Planetary Drive with Synchronizer Unit 5-1
5 1 Disassembling Synchronizer Unit 5-1
5 2 Disassembling Ring Gear 5-2
5 3 Disassembling Planetary Carrier 5-3
5 4 Assembling Planetary Carrier 5-4
5 5 Assembling Ring Gear 5-5
5 6 Synchronizer Unit Wear Check 5-6
5 7 Assembling Synchronizer Unit 5-7
9 S 1110 Table of Contents
1324 751 101 – 2005-11 3
Page
6 Sun Gear 6-1
6 1 Removal of Sun Gear 6-1
6 2 Fitting Sun Gear 6-2
6 3 Installing the Reverse Gear Pin 6-3
7 Connection Plate 7-1
7 1 Removal of Connection Plate 7-1
7 2 Fitting Connection Plate 7-2
7 3 Disassembling Connection Plate 7-3
7 4 Assembling Connection Plate 7-4
8 Clutch Bell Housing 8-1
8 1 Removal 8-1
8 2 Installation 8-1
9 Reverse Gear Pin, Gear Shift Rails, and Gear Shift Forks 9-1
9 1 Removal of Reverse Gear Pin 9-1
9 2 Removal of Gear Shift Rails and Gear Shift Forks 9-2
9 3 Installation of Gear Shift Rails and Gear Shift Forks 9-4
10 Input Shaft, Main Shaft, and Countershaft 10-1
10 1 Removal of Shafts 10-1
10 2 Installation of Shafts 10-3
11 Input Shaft 11-1
11 1 Disassembling Input Shaft 11-1
11 2 Assembling the Input Shaft 11-1
12 Countershaft 12-1
12 1 Disassembling the Countershaft 12-1
12 2 Assembling the Countershaft 12-2
13 Main Shaft 13-1
13 1 Disassembling the Main Shaft 13-1
13 2 Assembling the Main Shaft 13-4
14 Bearing Setting on Main Shaft, Input Shaft, and Countershaft 14-1
14 1 Setting for Main Shaft and Input Shaft 14-1
14 2 Countershaft Setting 14-3
15 Housing 15-1
15 1 Disassembling the Housing 15-1
15 2 Assembling the Housing 15-2
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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