YANMAR ViO75 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD
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YANMAR ViO75 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD
- This Operation and Maintenance Manual for the YANMAR ViO75 Excavator is designed to provide you with important information and suggestions necessary for using the machine with safety and efficiency.
- Please be sure to read through the manual before using the machine, to make yourself familiar with the procedures and instructions for operating, inspecting and servicing. Keep in mind that failure to observe the precautions given in the manual or using any procedures not prescribed in the manual may cause a serious accident.
- Improper use of the machine may lead to hazards which can result in death or serious injury. Personnel engaged in operating and maintaining the machine are required to familiarize themselves with the contents of the manual before setting about their job.
- Do not attempt to operate the machine before making yourself familiar with the contents of the manual. Personnel responsible for using the machine must keep the manual at hand and review it periodically.
- If the manual should be lost or damaged, promptly order a new copy from the dealer. When you transfer the machine to another user, always transfer the manual as well. We at YANMAR provide customers with products in compliance with all applicable your country’s regulations and industrial standards.
- If you are using a YANMAR machine purchased abroad, the machine may lack some safety devices. Please consult your dealer to confirm whether or not that machine is in compliance with all applicable your country’s regulations and industrial standards.
- Some machine specifications may differ from those which are described in this manual because of improvements in its design and performance. If you have any questions about the contents of the manual, don’t hesitate to contact your dealer.
- Important safety instructions have been presented throughout this manual, and have been summarized in PART ONE : SAFETY. Be sure to review these pages and pay heed to those safety instructions before proceeding to operate the machine.
TABLE OF CONTENTS:
YANMAR ViO75 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD
COVER...................................................................... 1 FOREWORD................................................................... 2 1. Introduction............................................................ 3 2. Safety Information...................................................... 4 3. Product Overview........................................................ 5 3-1. Intended uses..................................................... 5 3-2. Break in period................................................... 5 4. Operation License....................................................... 6 5. Ordering Replacement Parts and Service Calls............................ 7 5-1. Location of machine serial number plate........................... 7 5-2. Location of engine serial number plate............................ 7 5-3. Ordering replacement parts and service calls...................... 7 6. Contents................................................................ 8 SAFETY..................................................................... 13 7. Basic Precautions....................................................... 14 8. Operating Precautions................................................... 18 8-1. Precautions before starting the engine............................ 18 8-2. Precautions for starting the engine, working and parking.......... 20 8-3. Precautions for transportation.................................... 25 8-4. Precautions for the battery....................................... 26 8-5. Precautions for towing............................................ 27 8-6. Precautions for hooked bucket..................................... 28 9. Precautions for Servicing............................................... 31 9-1. Precautions before servicing...................................... 31 9-2. Precautions during servicing...................................... 33 10. Safety Messages (Warning Labels)....................................... 37 10-1. Location of warning labels....................................... 37 OPERATION.................................................................. 38 11. Identification of Important Parts...................................... 39 11-1. Overview of the machine.......................................... 39 11-2. Controls and switches............................................ 40 12. Description of Control Devices......................................... 41 12-1. Monitors......................................................... 41 12-2. Switches......................................................... 44 12-3. Control levers and pedals........................................ 47 12-4. Engine hood...................................................... 51 12-5. Storage compartment for the operation & maintenance manual....... 52 12-6. Bonnet B......................................................... 52 12-7. Windshield (for cabin)........................................... 53 12-8. Hammer for emergency escape from operator’s cab (for cabin)...... 55 12-9. Operator’s seat.................................................. 56 12-10. Headlight....................................................... 57 12-11. Ash tray (for cabin)............................................ 57 12-12. Right window glass (for cabin).................................. 57 12-13. Cabin side door................................................. 58 12-14. Replenishment of windshield washer fluid........................ 58 12-15. Fuse............................................................ 59 13. Operating Instructions................................................. 61 13-1. Checking before starting the engine.............................. 61 13-2. Starting up the engine........................................... 71 13-3. Operating and checking instructions after starting the engine.... 74 13-4. Traveling........................................................ 76 13-5. Steering......................................................... 79 13-6. Stopping the machine............................................. 81 13-7. Swinging the upperstructure...................................... 82 13-8. Operating the implement.......................................... 83 13-9. Precautions for operating the implement.......................... 84 13-10. Precautions for working......................................... 87 13-11. Precautions for going up and down a slope....................... 88 13-12. Escaping from the mud........................................... 90 13-13. Operations using the bucket..................................... 91 13-14. Replacing the bucket (for machines without a quick coupler)..... 92 13-15. Reversing the bucket (for machines without a quick coupler)..... 94 13-16. Parking the machine............................................. 96 13-17. Inspection requirements after completing operation.............. 97 13-18. Stopping the engine............................................. 98 13-19. Inspection requirements after stopping the engine............... 99 13-20. Locking......................................................... 99 13-21. Handling the rubber crawlers (for rubber crawler types).........100 13-22. Handling hydraulic P.T.O........................................105 14. Transportation.........................................................110 14-1. Loading and unloading the machine................................110 14-2. Precautions for loading the machine..............................112 14-3. Precautions for transporting the machine.........................113 14-4. Suspending the machine...........................................114 15. Care and Service in Cold Weather.......................................116 15-1. Preparing for cold weather.......................................116 15-2. Precautions after a day's work...................................118 15-3. After cold weather ends..........................................118 16. Long-term Storage......................................................119 16-1. Before storing...................................................119 16-2. Storing..........................................................120 16-3. Using the machine again..........................................120 17. Troubleshooting........................................................121 17-1. Phenomena that do not constitute faults..........................121 17-2. Towing...........................................................122 17-3. If the battery is overdischarged.................................123 17-4. Troubleshooting..................................................128 MAINTENANCE................................................................130 18. Precautions for Servicing..............................................131 19. Basic Servicing Practices..............................................134 19-1. Oils, fuel, and cooling water....................................135 19-2. Electrical equipment.............................................138 19-3. Hydraulic system.................................................139 20. Consumables............................................................140 21. Fueling, Oiling and Greasing Based on Temperature Range................141 21-1. Fuel and oil.....................................................141 21-2. Cooling water....................................................141 22. Standard Tightening Torque for Bolts and Nuts..........................142 22-1. Required tools...................................................142 22-2. Torque table.....................................................143 23. Replacing Essential Parts Periodically.................................144 24. Maintenance Table......................................................146 24-1. Table of service time intervals..................................146 24-2. Service intervals when using the hydraulic breaker...............150 25. Procedures for Maintenance.............................................151 25-1. First services...................................................151 25-2. Nonperiodic services.............................................152 25-3. Checking before start-up.........................................169 25-4. Maintenance every 50 service hours...............................177 25-5. Maintenance every 100 service hours..............................178 25-6. Maintenance every 250 service hours..............................179 25-7. Maintenance every 500 service hours..............................186 25-8. Maintenance every 1000 service hours.............................190 25-9. Maintenance every 2000 service hours.............................195 SPECIFICATIONS AND DIMENSIONAL DIAGRAMS....................................196 26. Specifications and Dimensional Diagrams................................197 OPTIONAL PARTS AND ATTACHMENTS.............................................200 27. General Precautions....................................................201 27-1. Safety precautions...............................................201 27-2. Precautions for mounting an attachment (implement)...............202 28. Handling the Hooked Bucket.............................................203 28-1. Checking the hooked bucket for damage............................203 28-2. Prohibitions.....................................................203 28-3. Precautions......................................................203 29. Optional Parts and Attachments.........................................204 29-1. Optional parts and attachments...................................204 NOTES......................................................................206 30. Maintenance Log........................................................212 31. Notes..................................................................216 BACK COVER.................................................................221 SPINE TITLE................................................................222
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