Yamaha YFM35FXG Service Repair Manual
FILE DETAILS:
Yamaha YFM35FXG Service Repair Manual
Language: English
Size: 88.3 MB
Pages: 399
Format: PDF
Downloadable: YES
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DESCRIPTION:
Yamaha YFM35FXG Service Repair Manual
FOREWORD:
- This Supplementary Service Manual has been prepared to introduce new service and data for the YFM35FXH . For complete service information procedures, it is necessary to use this Supplementary Service Manual together with the following manual.
- This manual was written by the Yamaha Motor Company. Ltd. primarily for use by Yamaha dealers and qualified mechanics. it is not possible to put an entire mechanic’s education into one manual, so persons using this bookto perform maintenance and repairs on Yamaha machines should have a basic understanding of the mechanical concepts and procedures inherent in machine repair technology.
- Without such knowledge, attempted repairs or service to the machine may render it unfit to use and/or unsafe. Yamaha Motor Company, Ltd. is continually striving to improve all models manufactured by Yamaha. Modifications and significant changes in specifications or procedures will be for warded to all Authorized Yamaha dealers and will, where applicable, appear in future editions of this manual. ‘
TABLE OF CONTENTS:
Yamaha YFM35FXG Service Repair Manual
Return to Index page.................................. 0 YFM35FXG Service Manual............................... 1 YFM35FXH Supplementary Service Manual................. 2 How to use this Manual................................ 5 Table of Contents..................................... 7 General Information................................... 8 Machine Identification........................... 8 Specifications........................................ 9 General Specifications............................ 9 Maintenance Specifications........................ 9 Cable Routing..................................... 13 Carburetion........................................... 18 Carburetor........................................ 18 Ignition System................................... 19 YFM35FXG Service Manual............................... 22 How to use this Manual................................ 25 Index................................................. 27 Table of Contents..................................... 28 Chapter 1 General Information......................... 35 Machine Identification............................ 35 Important Inforrmation............................ 36 Special Tools..................................... 37 Chapter 2 Specifications.............................. 43 General Specifications............................ 43 Maintenance Specifications........................ 46 Exclusive Specifications.......................... 61 General Torque Specifications..................... 62 Lubrication Points and Lubricant Type............. 63 Lubrication Diagrams.............................. 65 Cable Routing..................................... 67 Chapter 3 Periodic Inspection and Adjustment.......... 72 Introduction...................................... 72 Periodic Maintenance/Lubrication.................. 72 Seat, Carriers, Fenders and Fuel Tank............. 74 Engine............................................ 78 Chassis........................................... 95 Electrical........................................114 Chapter 4 Engine Overhaul.............................120 Engine Removal....................................120 Engine Disassembly................................126 Inspection and Repair.............................142 Middle Gear Service...............................164 Engine Assembly and Adjustment....................178 Chapter 5 Carburetion.................................214 Carburetor........................................214 Chapter 6 Drive Train.................................224 Troubleshooting...................................224 Differential Gear and Constant Velocity Joints....227 Rear Axle/Rear Final Gear and Rear Drive Shaft....245 Chapter 7 Chassis.....................................263 Front Wheel.......................................263 Rear Wheel........................................268 Front and Rear Brake..............................270 Steering System...................................297 Front Shock Absorber and Front Arm................308 Rear Shock Absorber and Swingarm..................313 Chapter 8 Electrical..................................320 Electrical Components.............................320 Checking of Connections...........................321 Ignitions System..................................322 Electric Starting System..........................328 Charging System...................................340 Lighting System...................................343 Signal System.....................................348 Chapter 9 Troubleshooting.............................354 Starting Failure/Hard Starting....................354 Poor Idle Speed Performance.......................355 Poor Medium and High-Speed Performance............355 Faulty Drive Train................................356 Faulty Gear Shifting..............................357 Clutch Slipping/Dragging..........................357 Overheating.......................................358 Faulty Brake......................................358 Shock Absorber Malfunction........................358 Unstable Handling.................................359 Lighting System...................................359 YFM350FXM(C) Supplementary Service Manual.............361 How to use this Manual................................364 Table of Contents.....................................366 General Information...................................367 Machine Identification............................367 Specifications........................................368 General Specifications............................368 Maintenance Specifications........................369 Engine Overhaul.......................................373 Engine Disassembly................................373 Inspection and Repair.............................376 Engine Assembly and Adjustment....................377 Drive Train...........................................381 Differential Gear and Constant Velocity Joints....381 Rear Axle/Rear Final Gear and Rear Drive Shaft....382 YFM350FXLC Supplementary Service Manual...............383 How to use this Manual................................386 Table of Contents.....................................388 General Information...................................389 Machine Identification............................389 General Specifications............................390 Maintenance Specifications........................391 Periodic Inspections and Adjustments..................395 Introduction......................................395 Periodic Maintenance/Lubrication..................395 Engine............................................397 YFM350FX Wiring Diagram...............................398
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