YAMAHA YFM35FXG Service Manual – PDF DOWNLOAD
DESCRIPTION:
YAMAHA YFM35FXG Service Manual – PDF DOWNLOAD
FOREWORD :
This Supplementary Service Manual has been prepa,.red to introduce new service and data for the YFMЗSFXH . For complete service information procedures, it is necessary to use this Supplementary Service Manual together with the following manual.
HOW ТО USE THIS MANUAL
CONSTRUCTION OF THIS MANUAL
This manual consists of chapters forthe main categories of subjects. (See “lllustrated symbols”)
1st title (D: This is а chapter with its symbol оп the upper right of each page.
2nd title ®:
This title appears оп the upper of each page, оп the left of the chapter
symbol. (For the chapter “Periodic inspection and adjustment” the 3rd
title appears.)
3rd title ®: This is а final title.
MANUAL FORMAT
AII of the procedures in this manual are organized in а sequential, step-by-step format. The
information has been compiled to provide the mechanic with an easy to read, handy reference
that contains comprehensive explanations of all disassemЫy, repair, assemЫy, and inspections.
А set of particularly important procedure@ is placed between а line of asterisks “*” with
each procedure preceded Ьу “8”.
TABLE OF CONTENTS:
YAMAHA YFM35FXG Service Manual – PDF DOWNLOAD
Return to Index page……………………………. 0
YFM35FXG Service Manual…………………………. 1
YFM35FXH Supplementary Service Manual…………….. 2
How to use this Manual………………………….. 5
Table of Contents………………………………. 7
General Information…………………………….. 8
Machine Identification……………………… 8
Specifications…………………………………. 9
General Specifications………………………. 9
Maintenance Specifications…………………… 9
Cable Routing………………………………. 13
Carburetion……………………………………. 18
Carburetor…………………………………. 18
Ignition System…………………………….. 19
YFM35FXG Service Manual…………………………. 22
How to use this Manual………………………….. 25
Index…………………………………………. 27
Table of Contents………………………………. 28
Chapter 1 General Information……………………. 35
Machine Identification………………………. 35
Important Inforrmation………………………. 36
Special Tools………………………………. 37
Chapter 2 Specifications………………………… 43
General Specifications………………………. 43
Maintenance Specifications…………………… 46
Exclusive Specifications…………………….. 61
General Torque Specifications………………… 62
Lubrication Points and Lubricant Type…………. 63
Lubrication Diagrams………………………… 65
Cable Routing………………………………. 67
Chapter 3 Periodic Inspection and Adjustment………. 72
Introduction……………………………….. 72
Periodic Maintenance/Lubrication……………… 72
Seat, Carriers, Fenders and Fuel Tank…………. 74
Engine…………………………………….. 78
Chassis……………………………………. 95
Electrical………………………………….114
Chapter 4 Engine Overhaul………………………..120
Engine Removal………………………………120
Engine Disassembly…………………………..126
Inspection and Repair………………………..142
Middle Gear Service………………………….164
Engine Assembly and Adjustment………………..178
Chapter 5 Carburetion……………………………214
Carburetor………………………………….214
Chapter 6 Drive Train……………………………224
Troubleshooting……………………………..224
Differential Gear and Constant Velocity Joints….227
Rear Axle/Rear Final Gear and Rear Drive Shaft….245
Chapter 7 Chassis……………………………….263
Front Wheel…………………………………263
Rear Wheel………………………………….268
Front and Rear Brake…………………………270
Steering System……………………………..297
Front Shock Absorber and Front Arm…………….308
Rear Shock Absorber and Swingarm………………313
Chapter 8 Electrical…………………………….320
Electrical Components………………………..320
Checking of Connections………………………321
Ignitions System…………………………….322
Electric Starting System……………………..328
Charging System……………………………..340
Lighting System……………………………..343
Signal System……………………………….348
Chapter 9 Troubleshooting………………………..354
Starting Failure/Hard Starting………………..354
Poor Idle Speed Performance…………………..355
Poor Medium and High-Speed Performance…………355
Faulty Drive Train…………………………..356
Faulty Gear Shifting…………………………357
Clutch Slipping/Dragging……………………..357
Overheating…………………………………358
Faulty Brake………………………………..358
Shock Absorber Malfunction……………………358
Unstable Handling……………………………359
Lighting System……………………………..359
YFM350FXM(C) Supplementary Service Manual………….361
How to use this Manual…………………………..364
Table of Contents……………………………….366
General Information……………………………..367
Machine Identification……………………….367
Specifications………………………………….368
General Specifications……………………….368
Maintenance Specifications……………………369
Engine Overhaul…………………………………373
Engine Disassembly…………………………..373
Inspection and Repair………………………..376
Engine Assembly and Adjustment………………..377
Drive Train…………………………………….381
Differential Gear and Constant Velocity Joints….381
Rear Axle/Rear Final Gear and Rear Drive Shaft….382
YFM350FXLC Supplementary Service Manual……………383
How to use this Manual…………………………..386
Table of Contents……………………………….388
General Information……………………………..389
Machine Identification……………………….389
General Specifications……………………….390
Maintenance Specifications……………………391
Periodic Inspections and Adjustments………………395
Introduction………………………………..395
Periodic Maintenance/Lubrication………………395
Engine……………………………………..397
YFM350FX Wiring Diagram………………………….398
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