Yamaha V-Star 1100 Classic XVS1100 2001 2002 2003 2004 2005 Repair Service Owners Manual
FILE DETAILS:
Yamaha V-Star 1100 Classic XVS1100 2001 2002 2003 2004 2005 Repair Service Owners Manual
LANGUAGE:ENGLISH
PAGES:492
DOWNLOADABLE:YES
FILE TYPE:PDF
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DESCRIPTION:
- Yamaha V-Star 1100 Classic XVS1100 2001 2002 2003 2004 2005 Repair Service Owners Manual
- This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual. There fore, anyone who uses this book to perform maintenance and repairs on Yamaha Vehicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles.
- Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehicle unsafe and unfit for use. This model has been designed and manufactured to perform within certain specifications in regard to performance and emissions. Proper service with the correct tools is necessary to ensure that the vehicle will operate as designed.
- If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model. This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform with federal environmental quality objectives. Yamaha Motor Company, Ltd. is continually striving to improve all of its models.
- Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable. This Service Manual contains information regarding periodic maintenance to the emission control system. Please read this material carefully.
TABLE OF CONTENTS:
Yamaha V-Star 1100 Classic XVS1100 2001 2002 2003 2004 2005 Repair Service Owners Manual
XVS1100L(C) Service Manual.................................................................................... 1 How to use this manual.................................................................................... 4 Illustrated symbols....................................................................................... 5 Table of contents......................................................................................... 6 Chapter 1, General Information............................................................................ 7 Motorcycle identification............................................................................. 8 Important information................................................................................. 9 Checking of connections............................................................................... 11 Special tools......................................................................................... 12 Chapter 2, Specifications................................................................................. 16 General specifications................................................................................ 17 Maintenance specifications............................................................................ 20 Conversion table / general torque specifications...................................................... 36 Lubrication points and lubricant types................................................................ 37 Lubrication diagrams.................................................................................. 39 Cable routing......................................................................................... 42 Chapter 3, Periodic Checks and Adjustments................................................................ 53 Periodic maintenance chart for emission control system / general maintenance and lubrication chart.... 55 Fuel tanks and seats.................................................................................. 57 Engine................................................................................................ 59 Chassis............................................................................................... 76 Electrical system..................................................................................... 91 Chapter 4, Engine.........................................................................................100 Engine removal........................................................................................103 Engine................................................................................................107 Cylinder heads........................................................................................108 Rocker arms and camshaft..............................................................................118 Valves and valve springs..............................................................................123 Cylinders and pistons.................................................................................130 Timing gears..........................................................................................136 Clutch................................................................................................140 Generator and starter clutch..........................................................................149 Shift shaft...........................................................................................155 Oil pump..............................................................................................157 Crankshaft and connecting rods........................................................................161 Transmission..........................................................................................170 Middle gear...........................................................................................174 Chapter 5, Carburetion....................................................................................185 Air induction system..................................................................................195 Chapter 6, Chassis........................................................................................197 Front wheel and brake discs...........................................................................199 Rear wheel and brake disc.............................................................................208 Front and rear brakes.................................................................................214 Front fork............................................................................................241 Handlebar.............................................................................................250 Steering head.........................................................................................256 Rear shock absorber and swingarm......................................................................261 Shaft drive...........................................................................................270 Chapter 7, Electrical.....................................................................................287 Electrical components.................................................................................289 Switches..............................................................................................290 Checking the bulbs and bulb sockets...................................................................293 Ignition system.......................................................................................296 Electric starting system..............................................................................301 Charing system........................................................................................311 Lighting system.......................................................................................314 Signal system.........................................................................................319 Fuel pump system......................................................................................327 Carburetor heater system..............................................................................332 Evaporative emission control system...................................................................336 Self-diagnosis........................................................................................338 Chapter 8, Troubleshooting................................................................................341 Wiring Diagram............................................................................................347 XVS1100AM(C) Supplementary Service Manual.....................................................................349 How to use this manual....................................................................................354 Illustrated symbols.......................................................................................355 Table of contents.........................................................................................356 Specifications............................................................................................357 Maintenance specifications............................................................................357 Lubrication points and lubricant types................................................................360 Lubrication diagrams..................................................................................361 Cable routing.........................................................................................362 Periodic Checks and Adjustments...........................................................................373 Periodic maintenance chart for emission control system / general maintenance and lubrication chart....373 Fuel tank and seats...................................................................................375 Chassis...............................................................................................376 Electrical system.....................................................................................380 Chassis...................................................................................................381 Front and rear brakes.................................................................................381 Front fork............................................................................................385 Steering head.........................................................................................396
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⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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