Wacker Neuson DV60 DV90 DV100 Dumper Service Manual 1000408160 – PDF DOWNLOAD
FILE DETAILS:
Wacker Neuson DV60 DV90 DV100 Dumper Service Manual 1000408160 – PDF DOWNLOAD
Language : English
Pages : 566
Downloadable : Yes
File Type : PDF
Size: 20.5 MB
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Wacker Neuson DV60 DV90 DV100 Dumper Service Manual 1000408160 – PDF DOWNLOAD
Operation:
1.1 Notices on this service manual:
This service manual contains important information on how to work safely, correctly and
economically with the vehicle. Therefore, it aims not only at new personnel, but it also
serves as a reference for experienced personnel. It helps to avoid hazardous situations
and reduce repair costs and downtimes.
Furthermore, the reliability and the service life of the machine will be increased by following
the instructions in the operator’s manual.
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also
on maintenance and servicing of the machine. This is why regular maintenance and servicing
is absolutely necessary.
Extensive maintenance and repair work must always be performed by a Wacker Neuson
service center. Use only original spare parts for repairs. This ensures operational safety
and readiness of your machine, and maintains its value.
• We reserve the right to improve the technical standard of our machines without
adapting the service manual.
• Modifying Wacker Neuson products and fitting them with additional equipment and
attachments not included in our delivery program requires Wacker Neuson’s written
authorization, otherwise warranty and product liability for possible damage caused by
these modifications shall not be applicable.
• Subject to modifications and printing errors.
Your Wacker Neuson dealer will be happy to answer any further questions regarding the
machine or the service manual.
TABLE OF CONTENTS:
Wacker Neuson DV60 DV90 DV100 Dumper Service Manual 1000408160 – PDF DOWNLOAD
Service manual 1
1 Operation 12
1 1 Notices on this service manual 12
1 2 Identification of warnings and dangers 13
1 3 Explanation of symbols and abbreviations 13
1 4 Warranty and liability 16
1 5 Labels 17
1 6 Machine overview 20
1 7 Towing the vehicle 22
1 8 Vehicle repair after recovery 26
1 9 Loading the vehicle 29
1 10 Transporting the vehicle 33
1 11 Fire extinguisher 34
2 Technical data 36
2 1 Engine 36
2 2 Drive/axles 38
2 3 Brakes 39
2 4 Tires 39
2 5 Steering system 40
2 6 Work hydraulics 40
2 7 Maximum speed 41
2 8 Coolant 42
2 9 Noise emissions 42
2 10 Vibrations 42
2 11 Hose identification code 42
2 12 Weight 43
2 13 Payload/stability 44
2 14 Electrical system 45
2 15 Tightening torques 48
2 16 Dimensions 53
3 Maintenance 56
3 1 Fluids and lubricants 56
3 2 Maintenance overview 60
3 3 Lubrication work 61
3 4 Lubrication plan 62
3 5 Maintenance plan 63
3 6 Information on maintenance 70
3 7 Maintenance accesses 71
3 8 battery master switch/jump-start equipment 74
3 9 Checking the engine control, warning system 75
3 10 Checking the cold starter 75
3 11 Fuel system 76
3 12 Engine lubrication system 84
3 13 Cooling system 88
3 14 Air filter 94
3 15 Washer system 97
3 16 V-belt 98
3 17 Exhaust system 103
3 18 Pressure check 107
3 19 Test report 111
3 20 Hydraulic system 113
3 21 Tires 120
3 22 Axles/planetary drives/transfer gearboxes 122
3 23 Braking system 128
3 24 Check and adjustment of parking and service brake 131
3 25 Air conditioning 137
3 26 Electrical system 141
3 27 Resetting the maintenance meter 146
4 Engine 148
4 1 Deutz TD 2 9 L4 DOC engine 148
4 2 Deutz TD 2 9 L4 DPF engine 151
4 3 Engine lubrication system 154
4 4 Fuel system 155
4 5 Cooling system 156
4 6 Electronic engine control unit 157
4 7 Engine malfunctions 158
5 Hydraulic system 162
5 1 Overview of hydraulic components 162
5 2 Pump unit 163
5 3 Hydraulic motor (T010) 167
5 4 Brake cylinder (Z016) 169
5 5 Shiftable screen (C053) 170
5 6 Brake-pressure relief valve (L011) 171
5 7 Steering valve (C014) 172
5 8 Steering direction changeover valve (C015) 173
5 9 Priority valve (L044) 174
5 10 Control oil unit (C006) 175
5 11 Joystick valve (C008) 176
5 12 Main valve block (C001) 177
5 13 Pressure filter (Q003 / Q004) 179
5 14 Hydraulic oil reservoir (L042) 180
5 15 Thermal management valve (C048) 181
5 16 Malfunctions in the hydraulic system 182
6 Electrical system 184
6 1 Ohmic law (current, voltage, resistance); Power 184
6 2 Measuring equipment, measuring methods 184
6 3 Cable color coding 185
6 4 Relays 186
6 5 Electrics department 186
6 6 Control equipment 187
6 7 Sensors 189
6 8 CAN-Bus 193
6 45 Strand list wiring harness StVO bumper (FBW1) from serial number WNCD2401PPAL00288 (DV60), WNCD2402KPAL00284 (DV90), WNCD2403CPAL00208 (DV100) 256
6 51 Strand list wiring harness rotating beacon green (BAW3) 261
6 53 Strand list cable camera 1-time 262
6 55 Strand list cable camera 1-time 263
6 57 Strand list cable camera 2-time 264
6 59 Strand list cable camera 2-time 265
Wiring harnesses 195
Diagrams 267
7 Diagrams 0
7 1 Hydraulics diagrams legend 268
8 Options 536
8 1 Immobilizer (option) 536
8 2 Telematics without CAN 537
8 3 Telematics with CAN 538
9 Diagnosis code list (SPN) 542
1000388197_ED_D24_Kabine_V02 F4 pdf 0
Stromlaufplan 273
1 | Deckblatt 273
– | Inhaltsverzeichnis 274
– | Inhaltsverzeichnis 275
2 | Sicherungskasten 276
3 | Steuergeräte 277
4 | Steuergeräte 278
5 | Haupt-Versorgung 279
6 | Versorgung Steuergeräte 280
7 | Starten, Glühen 281
8 | Dieselmotorelektronik 282
9 | Dieselmotorelektronik 283
10 | Dieselmotorelektronik 284
11 | Auto Stop 285
12 | IO Display, Tankgeber, Lade-Kontrolle 286
13 | IO Display 287
14 | Drehsitzfunktionen 288
15 | CAN 289
16 | Fahren 290
17 | Fahren 291
18 | Fahren 292
19 | Fahren 293
20 | Arbeitsfunktionen 294
21 | StVzO Beleuchtung 295
22 | StVzO Beleuchtung 296
23 | StVzO Beleuchtung 297
24 | Arbeitsscheinwerfer, Rundumkennleuchte 298
25 | Stecker Zusatzoption 299
26 | Wischer, Radio, Steckdose 300
27 | Heizung, Klimaanlage 301
28 | Masse-Verteilung 302
– | Betriebsmittelverzeichnis 303
– | Betriebsmittelverzeichnis 304
– | Betriebsmittelverzeichnis 305
– | Betriebsmittelverzeichnis 306
– | Betriebsmittelverzeichnis 307
– | Betriebsmittelverzeichnis 308
– | Betriebsmittelverzeichnis 309
– | Betriebsmittelverzeichnis 310
– | Betriebsmittelverzeichnis 311
– | Betriebsmittelverzeichnis 312
– | Betriebsmittelverzeichnis 313
– | Betriebsmittelverzeichnis 314
– | Betriebsmittelverzeichnis 315
1000388197_ED_D24_Canopy_V02 F4 pdf 0
Stromlaufplan 317
1 | Deckblatt 317
– | Inhaltsverzeichnis 318
– | Inhaltsverzeichnis 319
2 | Sicherungskasten 320
3 | Steuergeräte 321
4 | Steuergeräte 322
5 | Haupt-Versorgung 323
6 | Versorgung Steuergeräte 324
7 | Starten, Glühen 325
8 | Dieselmotorelektronik 326
9 | Dieselmotorelektronik 327
10 | Dieselmotorelektronik 328
11 | Auto Stop 329
12 | IO Display, Tankgeber, Lade-Kontrolle 330
13 | IO Display 331
14 | Drehsitzfunktionen 332
15 | CAN 333
16 | Fahren 334
17 | Fahren 335
18 | Fahren 336
19 | Fahren 337
20 | Arbeitsfunktionen 338
21 | StVzO Beleuchtung 339
22 | StVzO Beleuchtung 340
23 | StVzO Beleuchtung 341
24 | Arbeitsscheinwerfer, Rundumkennleuchte 342
25 | Stecker Zusatzoption 343
26 | Wischer, Radio, Steckdose 344
27 | Heizung, Klimaanlage 345
28 | Masse-Verteilung 346
– | Betriebsmittelverzeichnis 347
– | Betriebsmittelverzeichnis 348
– | Betriebsmittelverzeichnis 349
– | Betriebsmittelverzeichnis 350
– | Betriebsmittelverzeichnis 351
– | Betriebsmittelverzeichnis 352
– | Betriebsmittelverzeichnis 353
– | Betriebsmittelverzeichnis 354
– | Betriebsmittelverzeichnis 355
– | Betriebsmittelverzeichnis 356
– | Betriebsmittelverzeichnis 357
1000388197_ED_D24_ROPS_V02 F4 pdf 0
Stromlaufplan 359
1 | Deckblatt 359
– | Inhaltsverzeichnis 360
– | Inhaltsverzeichnis 361
2 | Sicherungskasten 362
3 | Steuergeräte 363
4 | Steuergeräte 364
5 | Haupt-Versorgung 365
6 | Versorgung Steuergeräte 366
7 | Starten, Glühen 367
8 | Dieselmotorelektronik 368
9 | Dieselmotorelektronik 369
10 | Dieselmotorelektronik 370
11 | Auto Stop 371
12 | IO Display, Tankgeber, Lade-Kontrolle 372
13 | IO Display 373
14 | Drehsitzfunktionen 374
15 | CAN 375
16 | Fahren 376
17 | Fahren 377
18 | Fahren 378
19 | Fahren 379
20 | Arbeitsfunktionen 380
21 | StVzO Beleuchtung 381
22 | StVzO Beleuchtung 382
23 | StVzO Beleuchtung 383
24 | Arbeitsscheinwerfer, Rundumkennleuchte 384
25 | Stecker Zusatzoption 385
26 | Wischer, Radio, Steckdose 386
27 | Heizung, Klimaanlage 387
28 | Masse-Verteilung 388
– | Betriebsmittelverzeichnis 389
– | Betriebsmittelverzeichnis 390
– | Betriebsmittelverzeichnis 391
– | Betriebsmittelverzeichnis 392
– | Betriebsmittelverzeichnis 393
– | Betriebsmittelverzeichnis 394
– | Betriebsmittelverzeichnis 395
– | Betriebsmittelverzeichnis 396
– | Betriebsmittelverzeichnis 397
– | Betriebsmittelverzeichnis 398
– | Betriebsmittelverzeichnis 399
2060135222E3D00-ED_Circuit Diagram_D24 ST5_Kabine_en pdf 0
ED D24 ST5 F4 401
circuit diagram 401
1 | cover sheet 401
Con_01 | contents 402
Con_02 | contents 403
2 | Fuse box 404
3 | Controllers 405
4 | Controllers 406
5 | Controllers 407
6 | main-Supply 408
7 | Supply Controllers 409
8 | Starten, Glühen 410
9 | Diesel engine electronics 411
10 | Diesel engine electronics 412
11 | Diesel engine electronics 413
12 | Auto Stop 414
13 | IO Display, fill level indicator, charge control 415
14 | IO Display 416
15 | Drehsitzfunktionen 417
16 | CAN 418
17 | Machine travel 419
18 | Machine travel 420
19 | Machine travel 421
20 | Machine travel 422
21 | Arbeitsfunktionen 423
22 | rtro illumination 424
23 | rtro illumination 425
24 | rtro illumination 426
25 | Working lights, Rotating beacon 427
26 | connector option 428
27 | Wiper, Radio, Power outlet 429
28 | heating, Air conditioning 430
29 | Earth-Distribution 431
Dev_01 | itemregister 432
Dev_02 | itemregister 433
Dev_03 | itemregister 434
Dev_04 | itemregister 435
Dev_05 | itemregister 436
Dev_06 | itemregister 437
Dev_07 | itemregister 438
Dev_08 | itemregister 439
Dev_09 | itemregister 440
Dev_10 | itemregister 441
Dev_11 | itemregister 442
Dev_12 | itemregister 443
Dev_13 | itemregister 444
Dev_14 | itemregister 445
2060135222E3D00-ED_Circuit Diagram_D24 ST5_Canopy_en pdf 0
ED D24 ST5 F4 447
circuit diagram 447
1 | cover sheet 447
Con_01 | contents 448
Con_02 | contents 449
2 | Fuse box 450
3 | Controllers 451
4 | Controllers 452
5 | Controllers 453
6 | main-Supply 454
7 | Supply Controllers 455
8 | Starten, Glühen 456
9 | Diesel engine electronics 457
10 | Diesel engine electronics 458
11 | Diesel engine electronics 459
12 | Auto Stop 460
13 | IO Display, fill level indicator, charge control 461
14 | IO Display 462
15 | Drehsitzfunktionen 463
16 | CAN 464
17 | Machine travel 465
18 | Machine travel 466
19 | Machine travel 467
20 | Machine travel 468
21 | Arbeitsfunktionen 469
22 | rtro illumination 470
23 | rtro illumination 471
24 | rtro illumination 472
25 | Working lights, Rotating beacon 473
26 | connector option 474
27 | Wiper, Radio, Power outlet 475
28 | heating, Air conditioning 476
29 | Earth-Distribution 477
Dev_01 | itemregister 478
Dev_02 | itemregister 479
Dev_03 | itemregister 480
Dev_04 | itemregister 481
Dev_05 | itemregister 482
Dev_06 | itemregister 483
Dev_07 | itemregister 484
Dev_08 | itemregister 485
Dev_09 | itemregister 486
Dev_10 | itemregister 487
Dev_11 | itemregister 488
Dev_12 | itemregister 489
2060135222E3D00-ED_Circuit Diagram_D24 ST5_ROPS_en pdf 0
ED D24 ST5 F4 491
circuit diagram 491
1 | cover sheet 491
Con_01 | contents 492
Con_02 | contents 493
2 | Fuse box 494
3 | Controllers 495
4 | Controllers 496
5 | Controllers 497
6 | main-Supply 498
7 | Supply Controllers 499
8 | Starten, Glühen 500
9 | Diesel engine electronics 501
10 | Diesel engine electronics 502
11 | Diesel engine electronics 503
12 | Auto Stop 504
13 | IO Display, fill level indicator, charge control 505
14 | IO Display 506
15 | Drehsitzfunktionen 507
16 | CAN 508
17 | Machine travel 509
18 | Machine travel 510
19 | Machine travel 511
20 | Machine travel 512
21 | Arbeitsfunktionen 513
22 | rtro illumination 514
23 | rtro illumination 515
24 | rtro illumination 516
25 | Working lights, Rotating beacon 517
26 | connector option 518
27 | Wiper, Radio, Power outlet 519
28 | heating, Air conditioning 520
29 | Earth-Distribution 521
Dev_01 | itemregister 522
Dev_02 | itemregister 523
Dev_03 | itemregister 524
Dev_04 | itemregister 525
Dev_05 | itemregister 526
Dev_06 | itemregister 527
Dev_07 | itemregister 528
Dev_08 | itemregister 529
Dev_09 | itemregister 530
Dev_10 | itemregister 531
Dev_11 | itemregister 532
Dev_12 | itemregister 533
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
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