Wacker Neuson DT15 Track Dumper Service Manual – PDF DOWNLOAD
FILE DETAILS:
Wacker Neuson DT15 Track Dumper Service Manual – PDF DOWNLOAD
Language : English
Pages : 156
Downloadable : Yes
File Type : PDF
Size: 12 MB
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Wacker Neuson DT15 Track Dumper Service Manual – PDF DOWNLOAD
Vehicle model DT12
Edition 1.4
Language en
Article number 1000279460
Operation:
1.1 Information on this service manual:
This service manual contains important information on how to work safely, correctly, and
economically with the machine. Therefore, it aims not only at new operators, but it also
serves as a reference for experienced ones. It helps to avoid hazardous situations and
reduce repair costs and downtimes. Furthermore, the reliability and the service life of the
machine will be increased by following the instructions in the Operator’s Manual.
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the vehicle do not only depend on your skill, but also
on maintenance and servicing of the vehicle.
Insist on using original spare parts when performing maintenance and repair work. This
ensures operational safety and readiness of your vehicle, and maintains its value.
Your Neuson dealer will be pleased to answer any further questions regarding the
machine or the service manual.
TABLE OF CONTENTS:
Wacker Neuson DT15 Track Dumper Service Manual – PDF DOWNLOAD
1 Operation 11
1 1 Information on this service manual 11
1 2 Identification of warnings and dangers 12
1 3 Designated use and exemption from liability 13
1 4 Overall view of vehicle 14
1 5 Machine overview 15
1 6 Machine overview 16
1 7 Brief description 17
1 8 Type labels and component numbers 18
1 9 Maintenance prop 21
Maintenance support for high-tip skip (from Series FA02117) 22
2 Technical data 25
2 1 Chassis 25
2 2 Diesel engine 25
2 3 Diesel engine EPA Tier 4 (Opt ) 26
2 4 Hydraulic system 26
2 5 Travel gear 27
2 6 Operating hydraulics 27
2 7 Electrical system 27
2 8 Swivel skip 27
2 9 3-way skip (option) 27
2 10 Earth-movement skip (option) 28
2 11 High-tip skip (option) 28
2 12 Loader unit (option) 28
2 13 Concrete mixer (option) 28
2 14 Self-loading equipment (option) 28
2 15 Noise levels 29
2 16 Vibration 29
2 17 Fuses 30
2 18 Dimensions model DT15 with swivel skip 31
2 19 Dimensions model DT15 with 3-way skip (option) 32
2 20 Dimensions model DT15 with earth-movement skip (option) 33
2 21 Dimensions model DT15 with high-tip skip (option) 34
2 22 Dimensions model DT15 with concrete mixer (option) 35
2 23 General tightening torques 36
Tightening torques for hydraulic screw connections (dry assembly) 36
Tightening torques for high-resistance threaded fittings 38
3 Operation 41
3 1 Overview of control stand (swivel skip, 3-sided skip, skip for earth-moving (up to Series FA0 1985) 41
3 2 Overview of control stand (swivel skip, 3-sided skip, skip for earth-moving (up to Series FA0 1985) 42
3 3 Control stand overview (high-tip skip) 43
3 4 Control stand overview (concrete mixer) 43
3 5 Instrument panel overview 44
3 6 Preheating start switch overview 44
3 7 Throttle lever overview 45
3 8 Putting into operation 47
Safety instructions 47
Putting into operation for the first time 47
Running-in period 47
Check lists 48
Start-up checklist 48
Operation checklist 48
Parking checklist 49
3 9 Maintenance plan DT15 50
3 10 Introduction 53
3 11 fuel system 54
Specific safety instructions 54
Refueling 54
Drain fuel 55
Stationary fuel pumps 55
Diesel fuel specification 55
Cleaning the filter cup/replacing the filter cartridge 56
Bleeding the fuel system 57
3 12 Engine lubrication system 58
Checking the oil level 58
Adding engine oil 59
Drain engine oil 59
Replacing the oil filter cartridge 60
3 13 Engine and hydraulics cooling system 61
Specific safety instructions 61
Cleaning the oil/water radiator 62
Checking the coolant level/adding coolant 62
Draining coolant 64
3 14 Air filter 65
Replacing the filter 66
3 15 Hydraulic system 67
Specific safety instructions 67
Checking the hydraulic oil level 68
Adding hydraulic oil 69
Drain hydraulic oil 69
Replacing the hydraulic oil filter cartridge 70
Replacing the cartridge of hydraulic oil intake filter 71
Checking hydraulic pressure lines 73
3 16 Tracks 74
Checking track tension 74
Increasing track tension 74
Decreasing track tension 75
3 17 Traveling drive 76
Checking the oil level and adding oil 76
Draining oil 76
3 18 Electrical system 77
Specific safety instructions 77
Servicing and maintenance at regular intervals 77
Instructions concerning specific components 78
Alternator 78
Battery 79
Battery master switch 80
Flashing headlight 80
3 19 General maintenance 81
Cleaning 81
General instructions for all areas of the vehicle 81
Exterior of the vehicle 82
Engine compartment 82
Threaded fittings and attachments 82
Pivots and hinges 82
Concrete mixer 83
3 20 Overview of grease nipples DT15 with swivel skip 84
3 21 Overview of grease nipples DT15 with 3-way skip (option) 85
3 22 Overview of grease nipples DT15 with earth-movement skip (option) 86
3 23 Overview of grease nipples DT15 with high-tip skip (option) 87
3 24 Overview of grease nipples DT15 with concrete mixer (option) 88
3 25 Inspection DT15 89
4 Engine 93
4 1 Engine overview 93
4 2 Checking and adjusting valve clearance 94
4 3 Checking and adjusting maximum engine speed 95
4 4 Fan belts: checking tension and replacement 96
Checking the tension of the fan belt 96
Fan belt damage and wear and tear 97
Fan belt replacement 98
4 5 Engine trouble 99
5 Traveling drive 103
5 1 Travelling drive pump DT15 103
5 2 Legend: traveling drive pump DT15 104
5 3 Hydraulic motor 105
5 4 Manipulators 106
5 5 Test instructions 107
Test travel pressure DT15 107
Checking boost pressure DT15 108
Checking straight-ahead vehicle travel 109
6 Hydraulic system 113
6 1 Gear pump for work operation DT15 113
6 2 Hydraulic control valve DT15 with skip, loader unit (option) 114
6 3 Hydraulic control valve DT15 with high-tip skip (option), concrete mixer (option) 115
6 4 Hydraulic control valve DT15 with hydraulic PTO shaft (option) 116
6 5 Check valve DT15 with swivel skip (option) 117
6 6 Pressure reducing valve DT15 with high-tip skip (option) 118
6 7 Preference valve for concrete mixer DT15 speed setting (option) 119
6 8 Antishock valve DT15 with concrete mixer (option) 120
6 9 Motor for concrete mixer DT15 rotation with concrete mixer (option) 121
6 10 Test instructions 122
Checking the operating pressure of the operating hydraulics DT15 with swivel skip, 3-way skip (option), earth-movement skip (option), loader unit (option) 122
Checking the operating pressure of the operating hydraulics DT15 with high-tip skip (option), loader unit (option) 123
Checking the operating pressure of the operating hydraulics DT15 with concrete mixer (option), loader unit (option) 124
Checking the operating pressure of the rotation hydraulics DT15 with concrete mixer (option) 125
6 11 Hydraulics diagram DT15 with swivel skip and hydraulic PTO shaft (option) 126
6 12 Legend: hydraulics diagram DT15 with swivel skip and hydraulic PTO shaft (option) 127
6 13 Hydraulics diagram DT15 with 3-way skip (option), earth-movement skip (option), loader unit (option), hydraulic PTO shaft (option) 128
6 14 Legend: hydraulics diagram DT15 with 3-way skip (option), earth-movement skip (option), loader unit (option), hydraulic PTO shaft (option) 129
6 15 Hydraulics diagram DT15 with high-tip skip (option), loader unit (option), hydraulic PTO shaft (option) 130
6 16 Legend: hydraulics diagram DT15 with high-tip skip (option), loader unit (option), hydraulic PTO shaft (option) 131
6 17 Hydraulics diagram DT15 with concrete mixer (option), loader unit (option), hydraulic PTO shaft (option) 132
6 18 Legend: hydraulics diagram DT15 with concrete mixer (option), loader unit (option), hydraulic PTO shaft (option) 133
7 Electrical system 137
7 1 Ohm’s law (current, voltage, resistance); power 137
7 2 Measuring equipment, measuring methods 137
7 3 Electric units 138
7 4 Fuses 139
7 5 DT15 diagram 140
7 6 DT15 diagram (legend) 141
7 7 Engine wiring harness DT15 144
7 8 Instrument panel wiring harness DT15 145
7 9 Wiring harness preliminary set-up working light DT15 146
7 10 Working light wiring harness DT15 147
7 11 Wiring harness DT15 reverse gear signal horn 148
7 12 Table of conductors DT15 149
PLEASE NOTE:
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