Wacker Neuson 1001 Dumper Service Manual – PDF DOWNLOAD
FILE DETAILS:
Wacker Neuson 1001 Dumper Service Manual – PDF DOWNLOAD
Language : English
Pages : 172
Downloadable : Yes
File Type : PDF
Size: 7.22 MB
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
DESCRIPTION:
Wacker Neuson 1001 Dumper Service Manual – PDF DOWNLOAD
This service manual contains important information on how to service your machine safely, correctly and economically.Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid hazardous situations and reduce repair costs and downtimes.
- Furthermore, the reliability and the service life of the machine Will be increased by following the instructions in the service manual. Careful and prudent working is the best way to avoid accidents! Operational safety and readness of the machine do not only depend on your skfll, but also on maintenance and servicing of the machine.
- Insist on using original spare parts when performing maintenance and repair work. This ensures operational safety and reacfiness of your machine, and maintains its value. Your Neuson dealer will be pleased to answer any further questions regarding the machine or the service manual.
TABLE OF CONTENTS:
Wacker Neuson 1001 Dumper Service Manual – PDF DOWNLOAD
1 Operation 11
1 1 Notices on this service manual 11
1 2 Identification of warnings and dangers 12
1 3 Designated use and exemption from liability 13
1 4 Type labels and component numbers 14
1 5 Machine overview 16
1 6 Operating equipment overview 17
1 7 Operating equipment (legend) 18
1 8 Maintenance prop 18
1 9 Center-pivot prop 19
1 10 Rotating beacon (option) 19
1 11 Telematic 20
Connections 20
Functional check/diode 20
2 Technical data 23
2 1 Chassis 23
2 2 Engine 23
Fuel injection pump 24
Engine capacities 24
Engine tightening torques 24
2 3 Traveling drive 24
2 4 Brakes 25
2 5 Steering system 25
2 6 Operating hydraulics 25
2 7 Lift frame 25
2 8 Travel specifications 26
2 9 Vibration 26
2 10 Electrical system (up to BB001360) 27
Fuse box 27
Relays 27
2 11 Electrical system (from AB100001H) 28
Fuse box 28
Relays 28
Parking brake relay 29
2 12 Tires 29
2 13 Noise levels 29
2 14 Coolant compound table 29
2 15 General tightening torques 30
Tightening torques for hydraulic threaded fittings (dry assembly) 30
Tightening torques for high-resistance threaded fittings 32
Tightening torques for Nordlock lock washers 33
2 16 Weights 34
2 17 Dimensions model 1001 35
2 18 Dimensions model 1001 light cargo skip 36
3 Maintenance 39
3 1 Fluids and lubricants 39
3 2 Maintenance plan (overview) 41
3 3 Introduction 44
3 4 fuel system 45
Specific safety instructions 45
Refueling 45
Stationary fuel pumps 46
Diesel fuel specification 46
Bleeding the fuel system 47
Fuel prefilter with water separator 48
Replace the fuel filter 49
3 5 Engine lubrication system 50
Checking the oil level 50
Adding engine oil 51
Changing engine oil 51
Replacing the engine-oil filter cartridge 53
3 6 Cooling system 54
Specific safety instructions 54
Checking the coolant level/adding coolant 55
Draining coolant 57
3 7 Air filter 58
Weekly check of air filter for dirt 58
Filter replacement 59
3 8 V-belt 60
Checking the V-belt tension 60
Retensioning the V-belt 61
3 9 Hydraulic system 62
Specific safety instructions 62
Checking the hydraulic oil level 63
Adding hydraulic oil 63
Replace the hydraulic oil 64
Monitoring the hydraulic oil return filter 64
Replacing the hydraulic oil return filter 64
Checking hydraulic pressure lines 65
3 10 Lubrication points 1001H (high-tip skip) 66
3 11 Lubrication points 68
3 12 Tire maintenance 69
Checks once a day 69
Checks once a week 69
3 13 Changing wheels 70
Removal of single tires 70
Mounting of single tires 70
Removal of twin tires 70
Mounting of twin tires 71
Removal of fastening mount 71
Mounting of fastening mount 72
3 14 Electrical system 73
Specific safety instructions 73
Servicing and maintenance at regular intervals 73
Instructions concerning specific components 74
Alternator 74
3 15 Battery 75
Battery state of charge 75
Charging the battery 75
Replacing the battery 75
3 16 Battery master switch 76
3 17 General maintenance 77
Cleaning 77
General instructions for all areas of the machine 77
Threaded fittings and attachments 77
Pivots and hinges 77
4 Engine 81
4 1 Engine overview 3TNE74 (up to serial no BB001360) 81
4 2 Fuel system (up to serial no BB001360) 83
4 3 Engine overview 3TNV76-XNSV (from serial no AB100001H) 84
4 4 Fuel system (from serial no AB100001H) 86
4 5 Checking and adjusting valve clearance 87
4 6 Tightening order for cylinder head bolts 88
4 7 Checking the injection nozzles 89
Pressure check 89
4 8 Checking the nozzle jet 89
4 9 Injection time (up to serial no BB001360) 90
4 10 Injection time (from serial no AB100001H) 91
4 11 Adjusting engine speed 92
4 12 Compression 92
4 13 Checking the coolant thermostat 93
4 14 Checking the thermal switch 93
4 15 Oil pressure switch 94
4 16 Checking the coolant circuit 94
4 17 Engine malfunctions 95
5 Traveling drive 99
5 1 Rear hydraulic motor (up to serial no WNCD0104CPAL00268) 99
5 2 Front hydraulic motor (up to serial no WNCD0104CPAL00268) 100
Hydraulic motor (exploded view) 101
5 3 Traveling drive overview 103
5 4 Towing and transporting the machine 104
Safety instructions 104
Towing 104
Opening the high-pressure circuit 104
Releasing the hydraulic parking brake 105
5 5 Test instructions 106
Control pressure check 106
High pressure check 107
5 6 Traveling drive (from serial no WNCD0104TPAL00269) 108
Front traveling drive 108
Rear traveling drive 108
6 Brakes 111
6 1 Brake circuit (up to serial no BB001360) 111
Brake diagram 112
6 2 Brake circuit (from serial no BB001361) 113
Brake diagram 114
7 Steering system 117
7 1 Steering circuit 117
7 2 Steering unit: diagram 118
Function 118
7 3 Steering unit connections 119
7 4 Steering unit overview 120
Priority valve overview 120
Priority valve (legend) 120
Steering unit 121
Steering unit (legend) 122
8 Hydraulic system 125
8 1 Variable displacement pump A10VG45DA 125
(up to serial no BB001360) 125
Variable displacement pump: diagram 127
8 2 Variable displacement pump A10VG28DA 128
(serial no AB100001H to WNCD0104CPAL00240) 128
Variable displacement pump: diagram 130
Variable displacement pump: diagram 131
Power train overview 132
Connecting plate with valves 133
8 3 Variable displacement pump A10VG28DA1 134
(from serial no WNCD0104TPAL00241) 134
8 4 Replacement of shuttle valves on pump unit 137
(from serial no EA03289) 137
8 5 Control valve connections (overview) 138
8 6 Test instructions 139
Check: work pump pressure 139
9 Electrical system 147
9 1 Ohmic law (current, voltage, resistance); Power 147
9 2 Measuring equipment, measuring methods 147
9 3 Relays 148
Use, mode of function 148
9 4 Electric units 149
9 5 Fuse box in instrument panel (up to BB001360) 149
Relays 149
9 6 Instrument panel overview (up to BB001360) 150
9 7 Fuse box in instrument panel (from AB100001H) 151
Relays 151
9 8 Instrument panel overview (from AB100001H) 152
9 9 Main wiring harness legend 154
9 10 Main wiring harness 155
9 11 Main wiring harness legend 156
9 12 Main wiring harness 157
9 13 Engine wiring harness from serial no AB100001H (legend) 158
9 14 Engine wiring harness from serial no AB100001H 159
9 15 Rotating beacon wiring harness 160
9 16 Battery lead 161
9 17 Trailer socket wiring harness 162
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
S.V