Wacker KRAMER 5509 TELEHANDER Repair Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Wacker KRAMER 5509 TELEHANDER Repair Manual – PDF DOWNLOAD
Repair Manual
handling
- This repair book is intended to help ensure continual operational functionality. Subsequently, this assures the high value of the vehicle thanks to careful care and customer-service monitoring.
- The experiences of our customer service technicians as well as experience gathered from our sites are summarised in this repair book.
- The sequence of images illustrates the repair procedure. The text provides the necessary information for making adjustments, using special tools, etc.
- The main types of maintenance work are listed in such a way that individual tasks and more minor tasks are comprehendible and easily found.
- The book is supplemented to reflect the technical further development of the vehicle and is therefore always up to date as a means of reference.
- To be on the safe side, please always compare the adjustment values and capacities with the current operating manual of the respective machine.
- Technical data, dimensions and weights are only given as an indication. Responsibility for errors or omissions not accepted. Some pictures can differ visually from the actual object
Information
Careful and prudent working is the best way to avoid accidents
General Repair Instructions
Technical Specifications
Technical data, dimensions and weights are only given as an indication. Subject to technical modifications. Responsibility for errors or omissions not accepted
Cause of Damage
Detect cause of damage, limit damage and secure the machine.
Spare Parts
- Use original Kramer spare parts and the relevant Kramer special tools. With regard to all orders of spare parts and technical queries, please specify the machine number of the vehicle and for diesel engines, the respective serial numbers of any attachment devices.
- This is necessary in order to avoid incorrect deliveries of spare parts. Only use spare parts, accessories and additional equipment which originate from Kramer and which have been checked and approved by Kramer. This is essential to preserve the design characteristics and functionality of your vehicle.
- Original parts also preserve the vehicle’s active and/or passive driving safety as well as its operational safety. Kramer for damages resulting from the use of non Kramer original parts, Kramer accessories or Kramer additional equipment is excluded
Diesel engine
Before carrying out any work on the diesel engine, always disconnect the
battery cable or cut off the power with the battery isolating switch.
Gearbox
When disassembling the gearbox, always drain the gear oil first before removing the gears. Separate parts that are interlocked with a soft-metal or plastic hammer
TABLE OF CONTENTS:
Wacker KRAMER 5509 TELEHANDER Repair Manual – PDF DOWNLOAD
0 Foreword / Safety
01 Repair Manual 0-2
02 General instructions 0-6
03 Safety symbols and signal words 0-6
04 General safety and accident prevention regulations 0-7
1 Maintenance
11 Tightening torques 1-2
12 Battery master switch 1-3
13 Information on maintenance 1-4
14 Maintenance overview 1-6
15 Fluids and lubricants 1-12
16 Maintenance accesses 1-18
17 Cleaning and maintenance 1-23
18 Lubrication work 1-27
19 Central lubrication system (option) 1-36
110 Fuel system 1-38
111 Engine lubrication system 1-45
112 Valve clearance 1-50
113 Cooling system 1-53
114 Air filter 1-61
115 V-belt/flat belt 1-64
116 Hydraulic system 1-66
117 Electrical system 1-77
118 Heating, ventilation and air conditioning system 1-81
119 Washer system 1-88
120 Axles/travelling drive 1-89
121 Maintenance of the brake system 1-96
122 Maintenance of compressed-air brake system (option) 1-98
123 Tyres 1-99
124 Maintenance and care of attachment devices 1-102
125 Maintenance of options 1-103
126 Exhaust gas treatment 1-105
127 Machine preservation 1-108
2 Engine
21 Technical data 2-2
22 Complete engine 2-4
23 Alternator 2-17
24 Fuel sensor 2-19
25 Accelerator pedal 2-21
26 Starter 2-23
3 Cooling
31 Radiator 3-2
32 Replace fan motor 3-12
33 Reversing valve 3-12
4 Drive
41 High speed gearbox 4-2
42 Maintenance operations for the high-speed gearbox 4-13
43 Additional variable displacement motor 4-50
Table of contents
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Table of contents
5 Axles
51 Oscillating axle interlock 5-2
52 Front axle 5-4
53 Rear axle 5-11
54 Steering cylinder 5-20
55 Adjust the steering sensors 5-27
56 Type plate – front/rear axle 5-28
57 Threaded fittings 5-29
58 Threadlocker – tightening torques 5-30
59 Drain, filler and check plugs 5-33
510 Sealing work 5-34
511 Special tools 5-85
6 Brakes
61 Brake system maintenance 6-2
62 Brake pedal 6-7
63 Brake valve 6-9
8 Work hydraulics
81 Control unit 8-2
82 Dismantle pumps 8-4
83 Tilt cylinder 8-8
84 Seal-tighten cylinder 8-15
85 Tightening torque of oil container 8-24
9 Electrical system
91 Board 9-2
92 Starter 9-4
93 Load sensor 9-6
Index
Index S-1
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S.M