Volvo L60H L70H L90H Wheel Loaders Workshop Service Repair Manual – PDF DOWNLOAD
DESCRIPTION:
Volvo L60H L70H L90H Wheel Loaders Workshop Service Repair Manual – PDF DOWNLOAD
VOLVO WHEEL LOADERS 13.0-18.3 t / 24,250-38,140 lb 165-184 hp
The Volvo L60H, L70H and L90H wheel loaders are versatile machines that can take on any task with a wide range of perfectly matched attachments. From the comfort of your wheel loader, sit back and enjoy a clear view of the site while increasing your productivity and uptime.
TABLE OF CONTENTS:
Volvo L60H L70H L90H Wheel Loaders Workshop Service Repair Manual – PDF DOWNLOAD
1 Volvo L90H............................................................................................. 1 Description.............................................................................................. 29 3rd 4th hydraulic function, valve, description....................................................... 29 3rd, or 3rd 4th hydraulic function, component location............................................... 30 3rd, or 3rd 4th hydraulic function, description...................................................... 31 ACM, I-O list........................................................................................ 34 Air conditioning, function description............................................................... 36 Air conditioning, tightening torques................................................................. 38 Air conditioning, tightening torques1................................................................ 39 Alternator 80 A, description......................................................................... 40 Automatic differential brake, Limited Slip, description.............................................. 41 Auxiliary brake (engine braking), description........................................................ 43 Battery, charging.................................................................................... 44 Battery, description................................................................................. 45 Boom Suspension System, component description........................................................ 46 Boom suspension system, component location........................................................... 48 Boom Suspension System, description.................................................................. 49 Booting sequence..................................................................................... 55 Brake accumulator, description....................................................................... 56 Brake system, component location..................................................................... 57 Braking system, description.......................................................................... 58 Cab and air conditioning............................................................................. 64 Cab, description..................................................................................... 65 Cable and component designations..................................................................... 66 Cable and component marking explanations............................................................. 67 Calibration of Comfort Drive Control (CDC), function description..................................... 68 CareTrack W-ECU, description......................................................................... 72 CCM, I-O list........................................................................................ 75 CDC valve, lever steering, description............................................................... 77 Central lubrication system, description.............................................................. 79 Central valve, description........................................................................... 82 Change of lubrication interval....................................................................... 84 Chassis connection................................................................................... 85 Climate control system, description.................................................................. 86 Comfort Drive Control (CDC), component location...................................................... 90 Comfort Drive Control (CDC), description............................................................. 91 Components list...................................................................................... 97 Connectors, position................................................................................. 113 Control valve, description........................................................................... 121 Coolant with anti-freeze and corrosion protection, recommendation.................................... 128 Cooling fan motor, description....................................................................... 129 Cooling fan, component location...................................................................... 130 Cooling fan, description............................................................................. 131 Cooling system, component location................................................................... 134 Cooling system, description.......................................................................... 136 Crankcase ventilation, description................................................................... 139 Diagnostic tools, description........................................................................ 140 Differential lock, description....................................................................... 141 Dosage valves, description........................................................................... 143 Drive axles, description............................................................................. 146 Driver seat, component description1.................................................................. 150 Driver seat, component description2.................................................................. 152 Drivetrain, component location....................................................................... 154 ECM, I-O list........................................................................................ 155 ECO - accelerator pedal.............................................................................. 158 Electric door opener, description.................................................................... 159 Electrical symbols and designations.................................................................. 162 Electrical system, description....................................................................... 165 Electrical system, work instructions................................................................. 167 Electronic control system, description............................................................... 169 Engine, description.................................................................................. 175 Exhaust Aftertreatment System, component location.................................................... 178 Exhaust Aftertreatment System, description........................................................... 181 Exhaust gas recirculation (EGR), component location.................................................. 192 Exhaust Gas Recirculation (EGR), description......................................................... 193 Filling lubricant.................................................................................... 197 Fire suppression system, component description....................................................... 198 Fire suppression system, functional description...................................................... 203 Foot brake valve, description........................................................................ 207 Frame joint, description............................................................................. 208 Frame, description................................................................................... 210 Front axle, component description.................................................................... 213 Fuel system, component location...................................................................... 214 Fuel system, description............................................................................. 217 GPMECU1, I-O list.................................................................................... 223 GPMECU2, I-O list.................................................................................... 227 GPMECU3, I-O list.................................................................................... 230 HMICU, I-O list...................................................................................... 234 Hood opening......................................................................................... 236 Hydraulic attachment locking, description............................................................ 238 Hydraulic components, cleanliness when handling...................................................... 243 Hydraulic oil tank, description...................................................................... 244 Hydraulic pump flow regulation, description.......................................................... 245 Hydraulic pumps, description......................................................................... 252 Hydraulic transmission calibration, description...................................................... 255 Hydraulic transmission, description.................................................................. 258 Information display, general......................................................................... 267 Information display, service mode.................................................................... 270 Inlet and exhaust system, component location......................................................... 273 Inlet and exhaust system, description................................................................ 275 Intermittent wiper and washer........................................................................ 280 Key feed............................................................................................. 282 Leak detector 951 1207, new model.................................................................... 283 Lever control, hydraulic servo, description.......................................................... 286 Lifting cylinder, description........................................................................ 289 Lighting, description................................................................................ 290 Lubricating system, description...................................................................... 292 Lubrication points, central lubrication.............................................................. 295 Lubrication system, component locations.............................................................. 298 Parameter settings................................................................................... 300 Parking brake, component location.................................................................... 301 Parking brake, function description.................................................................. 302 Pause heater, description............................................................................ 308 Preheating, description.............................................................................. 309 Pressure monitor, description........................................................................ 311 Pressure monitor, description1....................................................................... 312 Propeller shaft, component description............................................................... 313 Pump unit, description............................................................................... 314 Rear axle, component description..................................................................... 316 Reversible cooling fan, description.................................................................. 317 Secondary steering, component location............................................................... 321 Secondary steering, description...................................................................... 322 Service.............................................................................................. 324 Servo system, description............................................................................ 325 Servo valve, description............................................................................. 329 Shift valve, description............................................................................. 330 Software parameters, description..................................................................... 331 Software, parameter settings and read-outs........................................................... 342 Steering cylinder, description....................................................................... 347 Steering system, component location.................................................................. 348 Steering system, description......................................................................... 349 Steering valve, description.......................................................................... 355 System voltage....................................................................................... 356 Tech Tool, operations................................................................................ 357 Tech Tool, operations1............................................................................... 358 Tech Tool, operations2............................................................................... 359 Tech Tool, operations3............................................................................... 360 Tech Tool, operations4............................................................................... 361 Tech Tool, operations5............................................................................... 362 Tightening torque parking brake...................................................................... 363 Tilt cylinder, description........................................................................... 364 TP-Linkage's bearing points.......................................................................... 365 Transmission, component position..................................................................... 366 Viscous cab suspension, description.................................................................. 368 W-ECU, I-O list...................................................................................... 370 Windows, general, gluing............................................................................. 371 Windows, general..................................................................................... 373 Working hydraulic system, component location......................................................... 374 Working hydraulic system, description................................................................ 375 Diagrams................................................................................................. 381 Explanations to hydraulic diagram.................................................................... 381 Hydraulic diagram transmission....................................................................... 387 Hydraulic diagram, basic machine Figure 1............................................................ 388 Hydraulic diagram, basic machine..................................................................... 389 Hydraulic diagram, complete Figure 1................................................................. 391 Hydraulic diagram, complete.......................................................................... 392 Table of contents, wiring diagrams................................................................... 394 Wiring diagram - Aftertreatment...................................................................... 396 Wiring diagram - Brake............................................................................... 399 Wiring diagram - BSS................................................................................. 401 Wiring diagram - CDC................................................................................. 403 Wiring diagram - Electrically controlled battery disconnector - Key operated, with emergency stop.... 405 Wiring diagram - Electrically controlled battery disconnector - Manual, with emergency stop.......... 408 Wiring diagram - Electrically controlled battery disconnector - Manual, without emergency stop....... 410 Wiring diagram - Gear................................................................................ 412 Wiring diagram - Start............................................................................... 415 Wiring diagram WD201................................................................................. 417 Wiring diagram WD202................................................................................. 419 Wiring diagram WD260................................................................................. 421 Wiring diagram WD261................................................................................. 423 Wiring diagram WD262................................................................................. 425 Wiring diagram WD263................................................................................. 427 Wiring diagram WD264................................................................................. 429 Wiring diagram WD265................................................................................. 431 Wiring diagram WD266................................................................................. 433 Wiring diagram WD268................................................................................. 435 Wiring diagram WD269................................................................................. 437 Wiring diagram WD270................................................................................. 439 Wiring diagram WD301................................................................................. 441 Wiring diagram WD302................................................................................. 444 Wiring diagram WD303................................................................................. 446 Wiring diagram WD304................................................................................. 448 Wiring diagram WD305................................................................................. 450 Wiring diagram WD306................................................................................. 452 Wiring diagram WD320................................................................................. 454 Wiring diagram WD321................................................................................. 456 Wiring diagram WD322................................................................................. 458 Wiring diagram WD324................................................................................. 460 Wiring diagram WD325................................................................................. 463 Wiring diagram WD326................................................................................. 465 Wiring diagram WD330................................................................................. 467 Wiring diagram WD331................................................................................. 470 Wiring diagram WD333................................................................................. 473 Wiring diagram WD334................................................................................. 476 Wiring diagram WD335................................................................................. 478 Wiring diagram WD337................................................................................. 480 Wiring diagram WD350................................................................................. 482 Wiring diagram WD351................................................................................. 484 Wiring diagram WD352................................................................................. 486 Wiring diagram WD360................................................................................. 488 Wiring diagram WD361................................................................................. 490 Wiring diagram WD362................................................................................. 492 Wiring diagram WD363................................................................................. 494 Wiring diagram WD371................................................................................. 496 Wiring diagram WD372................................................................................. 498 Wiring diagram WD373................................................................................. 500 Wiring diagram WD374................................................................................. 502 Wiring diagram WD375................................................................................. 504 Wiring diagram WD376................................................................................. 506 Wiring diagram WD401................................................................................. 508 Wiring diagram WD402................................................................................. 510 Wiring diagram WD403................................................................................. 512 Wiring diagram WD404................................................................................. 514 Wiring diagram WD405................................................................................. 516 Wiring diagram WD501................................................................................. 518 Wiring diagram WD601................................................................................. 521 Wiring diagram WD602................................................................................. 523 Wiring diagram WD604................................................................................. 525 Wiring diagram WD801................................................................................. 527 Wiring diagram WD802................................................................................. 530 Wiring diagram WD804................................................................................. 532 Wiring diagram WD805................................................................................. 534 Wiring diagram WD806................................................................................. 536 Wiring diagram WD807................................................................................. 538 Wiring diagram WD831................................................................................. 540 Wiring diagram WD901................................................................................. 542 Wiring diagram WD902................................................................................. 544 Wiring diagram WD903................................................................................. 546 Wiring diagram WD904................................................................................. 549 Wiring diagram WD905................................................................................. 551 Wiring diagram WD908................................................................................. 553 Wiring diagram WD911................................................................................. 555 Wiring diagram WD913................................................................................. 557 Wiring diagram WD915................................................................................. 559 Installation Instruction................................................................................. 561 Alternator 120 Amp, installing new................................................................... 561 Attachment worklight, installing new................................................................. 566 Back up alarm, installing new........................................................................ 570 Cab front work light LED, installing new............................................................. 572 Cab illuminated entrance LED, installing new......................................................... 574 Cab rear work light LED, installing new.............................................................. 585 Cab side work light LED, installing new.............................................................. 588 Care track........................................................................................... 600 CareTrack, installing new............................................................................ 606 Forward view camera, installing new.................................................................. 614 Front work light LED, installing new................................................................. 624 Grill work light LED, installing new................................................................. 627 Hand throttle, instaling new......................................................................... 630 Pre-cleaner cyclone type, installing new............................................................. 632 Pre-cleaner oil bath type, installing new............................................................ 637 Pre-cleaner turbo type, installing new............................................................... 644 Radiator grill guard, installaing new................................................................ 650 Radio, installing new1............................................................................... 654 Radio, installing new2............................................................................... 661 Rear view mirror, installing new..................................................................... 667 Rotating beacon, installing new...................................................................... 674 Warning beacon flashing strobe light, installing new................................................. 676 Wind shield guard, installing new.................................................................... 681 Repair................................................................................................... 687 3rd 4th hydraulic function, shock valve, checking.................................................... 687 3rd 4th hydraulic, functional check.................................................................. 690 Accumulator removed, checking charging pressure...................................................... 691 Accumulator, boom suspension system, discarding...................................................... 692 Accumulator, discarding.............................................................................. 693 Accumulator, discarding1............................................................................. 694 Accumulator, discarding2............................................................................. 695 Accumulator, installation............................................................................ 696 Accumulator, removal................................................................................. 697 Accumulators, checking in machine.................................................................... 699 ACM (After treatment control module), replacing, non-programmed...................................... 701 Actuator, replacing.................................................................................. 702 AdBlue® DEF dosing injector, replacing............................................................... 706 AdBlue® DEF mixing tube, replacing................................................................... 708 AdBlue® DEF pump unit filter, replacing.............................................................. 710 AdBlue® DEF pump unit, filter, replacing............................................................. 713 AdBlue® DEF pump unit, flushing...................................................................... 716 AdBlue® DEF pump unit, replacing..................................................................... 718 AdBlue® DEF quality, checking........................................................................ 720 AdBlue® DEF tank, breather filter, replacing......................................................... 722 AdBlue® DEF tank, replacing.......................................................................... 723 AdBlue® DEF tank, tank armature, replacing........................................................... 724 AdBlue® DEF, draining................................................................................ 730 Air conditioning, checking performance............................................................... 732 Air mix door actuator, replacing..................................................................... 733 Attachment locking, functional check................................................................. 737 Automatic central lubrication filter, replacing...................................................... 738 Automatic lubrication pump unit, reconditioning...................................................... 739 Axle breather filters, replacing..................................................................... 756 Back-up valve, checking and adjusting................................................................ 758 Back-up valve, replacing............................................................................. 760 Basic service........................................................................................ 761 Batteries, replacing................................................................................. 762 Battery condition, check............................................................................. 763 Battery, checking.................................................................................... 765 Bleeding air......................................................................................... 766 Boom suspension accumulator, check and adjusting..................................................... 770 Boom suspension accumulator, checking................................................................ 773 Boom suspension accumulator, reconditioning.......................................................... 780 Boom suspension system, functional check............................................................. 782 Boom suspension system, hydraulic oil pressure in accumulators, depressurizing....................... 786 Boom suspension system, pressure reduction, safety valve, checking and adjusting..................... 788 Brake disc, replacing................................................................................ 790 Brake disc, replacing1............................................................................... 794 Brake discs, measuring wear.......................................................................... 798 Brake piston, replacing seals........................................................................ 800 Brake piston, replacing seals1....................................................................... 804 Brake pressure and function, checking................................................................ 807 Brake system charging, checking...................................................................... 808 Brake system, bleeding............................................................................... 812 Brake system, check and adjusting pressure in circuit................................................ 813 Brake system, checking function, retardation......................................................... 815 Cab extra prefilter cyclone type, replacing.......................................................... 816 Cab main filter, replacing........................................................................... 817 Cab prefilter, replacing............................................................................. 818 Carbon dioxide in coolant system, checking........................................................... 819 Carbon dioxide in fuel system, check................................................................. 821 CCM, replacing....................................................................................... 822 Climate unit, installing............................................................................. 824 Climate unit, removing............................................................................... 829 Comfort drive control (CDC), angle sensor, changing.................................................. 835 Comfort drive control (CDC), solenoid valve, changing................................................ 838 Comfort Drive Control, servo pressure, checking...................................................... 840 Compression test..................................................................................... 841 Coolant freezing point, checking..................................................................... 844 Coolant level, checking.............................................................................. 846 Coolant pump, replacing.............................................................................. 847 Coolant valve, replacing............................................................................. 849 Coolant, changing.................................................................................... 851 Coolers, cleaning.................................................................................... 853 Cooling system, pressure control..................................................................... 855 Cooling unit, leak detection......................................................................... 856 Counterweight, fitting............................................................................... 857 Counterweight, removing.............................................................................. 860 Diesel oxidation catalyst, replacing................................................................. 863 Diesel particulate filter, check and clean........................................................... 869 Diesel particulate filter, checking and cleaning..................................................... 875 Diesel particulate filter, regenerating.............................................................. 881 Differential lock, adjusting......................................................................... 882 Differential lock, function check.................................................................... 884 Door lock cylinder, replacing........................................................................ 885 Drive axle oil, changing............................................................................. 889 E1706................................................................................................ 892 E1711................................................................................................ 893 E-2001............................................................................................... 894 E-2005............................................................................................... 895 E-2014............................................................................................... 896 E-2015............................................................................................... 897 E-2017............................................................................................... 898 ECM (Engine control module), replacing non-programmed................................................ 899 ECM (Engine control module), replacing non-programmed1............................................... 900 ECM (Engine control module), replacing pre-programmed................................................ 903 EGR cooler, replacing................................................................................ 905 EGR reed valve, replacing............................................................................ 909 EGR valve, replacing................................................................................. 911 EGR venturi tube, cleaning........................................................................... 913 EGR Venturi tube, replacing.......................................................................... 915 Electric door opener, control unit, replacing........................................................ 918 Electric door opener, locking motor, replacing....................................................... 919 Electric door opener, opening support motor, replacing............................................... 920 Electric door opener, rotor switch, replacing........................................................ 921 Engine air cleaner primary filter, replacing......................................................... 922 Engine air cleaner secondary filter, replacing....................................................... 923 Engine belt condition, checking...................................................................... 924 Engine belts, replacing.............................................................................. 926 Engine hood, installing.............................................................................. 928 Engine hood, removing................................................................................ 931 Engine oil and filter, changing...................................................................... 934 Engine oil level, checking........................................................................... 936 Engine pre cleaner cyclone type, cleaning............................................................ 937 Error codes when calibrating......................................................................... 938 Error codes when calibrating1........................................................................ 943 Evaporator, replacing................................................................................ 946 Exhaust pipe, flexible tube, replacing............................................................... 951 Expansion valve, replacing........................................................................... 953 Fan motor, replacing................................................................................. 961 Feed pump, checking feed pressure.................................................................... 963 Fire suppression system, actions after activation.................................................... 964 Fire suppression system, actions after manual activation............................................. 981 Fire suppression system, checking....................................................................1000 Fire suppression system, component location..........................................................1015 Front wheel, installation............................................................................1016 Front wheel, removal.................................................................................1018 Fuel control valve (FCV), replacing..................................................................1020 Fuel filters, replacing..............................................................................1024 Fuel rail pressure sensor, replacing.................................................................1025 Fuel rail, replacing.................................................................................1026 Fuel system, bleeding................................................................................1028 Fuel tank breather filter, replacing.................................................................1029 GPMECU1, changing non-programmed ECU.................................................................1030 GPMECU1, changing pre-programmed ECU.................................................................1032 GPMECU2, changing non-programmed ECU.................................................................1034 GPMECU2, changing pre-programmed ECU.................................................................1036 GPMECU3, changing non-programmed ECU.................................................................1038 GPMECU3, changing pre-programmed ECU.................................................................1040 Grease Locations.....................................................................................1042 Heat control valve, replacing........................................................................1045 Heater core, replacing...............................................................................1048 High pressure fuel pipes, replacing..................................................................1050 High pressure fuel pump, replacing...................................................................1051 Hinge, lubricating...................................................................................1053 HMICU, changing non-programmed ECU...................................................................1054 HMICU, changing pre-programmed ECU...................................................................1056 Hub reduction, installing............................................................................1058 Hub reduction, installing1...........................................................................1061 Hub reduction, removing..............................................................................1064 Hub reduction, removing1.............................................................................1065 Hub, replacing seal..................................................................................1066 Hub, replacing seal1.................................................................................1083 Hydraulic couplings..................................................................................1100 Hydraulic oil level, checking........................................................................1102 Hydraulic oil tank breather filter, replacing........................................................1103 Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump................................1104 Hydraulic oil, changing..............................................................................1105 Hydraulic pressure, checking.........................................................................1108 Hydraulic pump P3, checking function.................................................................1110 Hydraulic pump, checking and adjusting standby pressure and working pressure.........................1113 Hydraulic system, bleeding...........................................................................1115 Hydraulic system, warming up.........................................................................1117 Hydraulic tank return oil filter and magnetic rod, cleaning and replacing............................1118 Hydraulic tank sediment, draining....................................................................1119 Inductive sensor, lift, adjusting....................................................................1121 Inductive sensor, tilt, adjusting....................................................................1123 Injector sleeves, replacing..........................................................................1125 Injectors, replacing all.............................................................................1133 Inlet throttle, replacing............................................................................1137 Lever steering (CDC), functional check...............................................................1139 Lift lower function, checking........................................................................1142 Lubrication oil pressure, checking with pressure gauge...............................................1144 Lubrication, every 50 hours..........................................................................1145 Lubrication, every 250 hours.........................................................................1147 Lubrication, every 500 hours.........................................................................1149 Lubrication, every 1000 hours........................................................................1150 Maintenance service, every 50 hours..................................................................1151 Maintenance service, every 250 hours.................................................................1152 Maintenance service, every 500 hours.................................................................1153 Maintenance service, every 1000 hours................................................................1154 Maintenance service, every 2000 hours................................................................1156 Maintenance service, every 4000 hours................................................................1159 Maintenance service, every 4500 hours................................................................1162 Maintenance service, every 6000 hours................................................................1163 Maintenance service, first 1000 hours................................................................1164 MATRIS and Tech Tool, reading........................................................................1165 Mechanical release of parking brake..................................................................1166 Oil cooler, component location.......................................................................1168 Oil-bath air cleaner reservoir filter insert, cleaning...............................................1169 Oil-bath air cleaner reservoir oil, changing.........................................................1170 Oil-bath air cleaner reservoir oil, checking.........................................................1172 Operator's seat, securing............................................................................1174 Parking Brake - Assembly.............................................................................1176 Parking Brake - Disassembly..........................................................................1178 Parking Brake - Installation.........................................................................1179 Parking brake assembly, removing.....................................................................1181 Parking brake function, checking.....................................................................1183 Parking brake pads, checking.........................................................................1184 Parking brake, adjusting.............................................................................1185 Parking brake, function checking.....................................................................1187 Parking brake, replacing brake pads..................................................................1188 Pressure relief valve (PRV), replacing...............................................................1190 Refrigerant, draining................................................................................1192 Refrigerant, filling incl vacuum pumping.............................................................1194 Restoring of the machine.............................................................................1196 SCR muffler, replacing...............................................................................1197 SCR system, dosing test..............................................................................1201 Seal for front output shaft, replacing...............................................................1203 Seal for rear output shaft, replacing................................................................1206 Secondary steering pump, checking and adjusting working pressure.....................................1209 Service brake disc wear, checking....................................................................1211 Service brake, testing...............................................................................1213 Servo pressure, checking and adjusting...............................................................1214 Servo pressure, checking at the spool in control valve...............................................1216 Shift valve, checking................................................................................1218 Shock valve lift function, checking..................................................................1222 Shock valve, tilt function, checking.................................................................1224 Stall speed, checking................................................................................1226 Starter motor, replacing.............................................................................1228 Steering accumulator removed, checking...............................................................1230 Steering accumulator, installing.....................................................................1231 Steering accumulator, removing.......................................................................1232 Steering system, checking and adjusting working pressure.............................................1234 Steering system, function check......................................................................1236 System test..........................................................................................1237 Tech Tool, operations................................................................................1238 Tilt, functional check...............................................................................1239 Transmission oil level, checking.....................................................................1240 Transmission oil, filter and suction strainer, changing and cleaning.................................1241 Transmission, calibration............................................................................1244 Transmission, function check.........................................................................1246 Troubleshooting, air conditioning unit (AC)..........................................................1247 Turbocharger, replacing..............................................................................1251 Tyre wear and air pressure, checking.................................................................1253 Update of automatic lubrication system...............................................................1254 Valve cover, installing..............................................................................1255 Valve cover, removing................................................................................1258 Valves, adjusting....................................................................................1261 Valves, adjusting1...................................................................................1267 W-ECU, replacing, non-programmed.....................................................................1272 W-ECU, replacing, pre-programmed.....................................................................1274 Window pane, installation............................................................................1276 Windscreen, replacing................................................................................1279 Safety...................................................................................................1286 CE-marking, EMC-directive............................................................................1286 Checking function....................................................................................1287 Checklist after a fire or heat exposure..............................................................1288 Decontamination......................................................................................1289 Environmental handling for the future................................................................1290 Environmentally hazardous fluids.....................................................................1291 Environmentally safe handling........................................................................1292 Fire prevention measures.............................................................................1293 Health hazards with paint, plastics and rubber.......................................................1295 Safety concerns everybody!...........................................................................1297 Safety rules when servicing..........................................................................1298 Safety when handling accumulators....................................................................1300 Safety when handling oils and fuel...................................................................1301 Safety when handling the machine.....................................................................1302 Safety when lifting and supporting complete machine..................................................1305 Safety when working on hydraulic systems.............................................................1308 Safety when working with air conditioning refrigerant................................................1309 Safety when working with batteries...................................................................1311 Service position 1...................................................................................1313 Service position 2...................................................................................1315 Some simple rules regarding tyre handling............................................................1317 Starting with booster batteries......................................................................1318 Waste handling.......................................................................................1320 Working in environmentally contaminated areas........................................................1321 Working under raised boom............................................................................1322 Service Bulletins........................................................................................1323 AC compressor, fill with oil.........................................................................1323 Action to be taken in case of abnormal lubricating oil consumption...................................1324 Alternative lubricants for axles with wet brakes.....................................................1328 Automatic greasing systems of foreign manufacture....................................................1329 Automatic transmission lubricants....................................................................1330 Battery and alternator test procedure................................................................1332 Cleaning of the machine..............................................................................1334 DEF AdBlue AUS32 sampling, method....................................................................1336 Discontinued recommendation for usage of anti-corrosion agent in cooling system......................1339 ECU, functional check................................................................................1340 Fork arms, information warranty matters, altered procedures..........................................1345 Fuel sampling, method................................................................................1347 Greasing of hydraulic pump drive shaft...............................................................1350 Instructions for crack in lifting frame..............................................................1351 Instructions for drilling in ROPS structure..........................................................1353 Instructions for shielded metal arc welding..........................................................1354 New TechTool VCADS Pro interface.....................................................................1357 New wheel loaders, L60H, L70H and L90H...............................................................1359 Oil sampling, method.................................................................................1366 Portable refillable O-ring kits......................................................................1373 Quality of illustrations in technical reports........................................................1374 Recommendations for Oil Sampling Intervals...........................................................1377 Repair instructions for attachments..................................................................1379 Reporting of product misuse & near-miss report.......................................................1381 Reports..............................................................................................1384 Seals................................................................................................1386 Tyres, various types.................................................................................1387 Volvo Product incident accident report & Interview Form..............................................1389 Special Tools, Misc......................................................................................1392 01 Time Guide Currrent generation....................................................................1392 11 Time Guide Previous generation....................................................................2568 21 Time Guide Old generation.........................................................................3358 GRD G700B LabourTimeGuide............................................................................4186 G700B Labour Time Guide Foreword.pdf.............................................................4188 Foreword, Labour Time Guide..................................................................4188 The standard times are issued for the purpose of:........................................4188 The following is not included in the listed times:.......................................4188 RM Compaction ABG Time...............................................................................4288 Foreword.........................................................................................4288 Drum.............................................................................................4289 Hydraulic........................................................................................4290 Electrical.......................................................................................4291 Engine...........................................................................................4292 Structural.......................................................................................4293 Drive system.....................................................................................4294 Water............................................................................................4295 RM Compaction Time guide.............................................................................4296 Drum.............................................................................................4297 Hydraulic........................................................................................4301 Electrical.......................................................................................4305 Engine...........................................................................................4309 Structural.......................................................................................4313 Drive system.....................................................................................4321 Water............................................................................................4325 RM Paving Systems ABG Time Guide.....................................................................4327 Foreword.........................................................................................4327 Screeds..........................................................................................4328 Hydraulics.......................................................................................4329 Structural.......................................................................................4331 Engine...........................................................................................4332 Drive system.....................................................................................4333 Electrical.......................................................................................4334 Special tool catalog.................................................................................4335 General..........................................................................................4335 Index ...........................................................................................4337 Hooks............................................................................................4349 1. Enviroment and Safety equipment ..............................................................4361 2. Measuring equipment...........................................................................4393 3. Tightening and Loosening tools................................................................4495 4. Lifting equipment.............................................................................4541 5. Pullers and Pressing equipment................................................................4565 6. Drifts........................................................................................4647 7. Guide pins and Guide sleeves..................................................................4773 8. Pliers........................................................................................4843 9. Fixtures......................................................................................4855 10. Tech Tool....................................................................................4875 11. Spare parts..................................................................................4885 Special Tools Recommendations........................................................................4909 Specifications...........................................................................................4912 3rd 4th hydraulic function, specifications...........................................................4912 3rd 4th hydraulic function, tightening torques.......................................................4913 AdBlue® DEF..........................................................................................4914 AdBlue® DEF1.........................................................................................4916 Air conditioning, specifications.....................................................................4918 Alternator 80 A, specification.......................................................................4919 Automatic lubrication system, specifications.........................................................4920 Battery, specifications..............................................................................4921 Battery, weight......................................................................................4922 Boom Suspension System, specifications...............................................................4923 Boom Suspension System, tightening torques...........................................................4924 Brake accumulator, specifications....................................................................4925 Brake system, specifications.........................................................................4926 Cabin, tightening torques............................................................................4927 Calibration of Comfort Drive Control (CDC), specification............................................4928 Control valve, specifications........................................................................4929 Control valve, torque value..........................................................................4930 Coolant..............................................................................................4931 Cooling fan rpm, specifications......................................................................4932 Cooling system, specifications.......................................................................4934 Cooling system, tightening torques...................................................................4935 Counterweight, tightening torques....................................................................4937 Counterweight, weight................................................................................4938 EGR system, tightening torques.......................................................................4939 Electrical system, specifications....................................................................4940 Engine, capacities...................................................................................4941 Engine, specification................................................................................4942 Engine, tightening torques...........................................................................4943 Fire suppression system, specification...............................................................4948 Frame joint, tightening torques......................................................................4949 Front and rear axles, specifications.................................................................4950 Front and rear axles, tightening torque..............................................................4951 Front and rear axles, volume.........................................................................4953 Fuel system, tightening torques......................................................................4954 Function times, specifications.......................................................................4958 Hydraulic connections, tightening torques............................................................4959 Hydraulic pump (P2), specifications..................................................................4960 Hydraulic pump (P3), specifications..................................................................4961 Hydraulic pumps, tightening torques..................................................................4962 Hydraulic system, volume.............................................................................4963 Hydraulic transmission, capacity.....................................................................4964 Inlet and exhaust system, tightening torques.........................................................4965 Lever steering (CDC), specifications.................................................................4968 Lift cylinder, tightening torques....................................................................4969 Lighting, specifications.............................................................................4970 Lubrication system, specifications...................................................................4971 Lubrication system, tightening torques...............................................................4972 Parking brake, specifications........................................................................4974 Preheating, specifications...........................................................................4975 Propeller shaft, tightening torque...................................................................4976 Recommended lubricants...............................................................................4977 Recommended lubricants1..............................................................................4979 Secondary steering pump, specifications..............................................................4980 Servo system, specifications.........................................................................4981 Standard tightening torques..........................................................................4982 Starter motor, specifications........................................................................4983 Starter motor, tightening torques....................................................................4984 Steering cylinder, tightening torque.................................................................4985 Steering, specifications.............................................................................4986 Temperature limits for cooling fan speed, specifications.............................................4987 Tightening torques, cooling fan......................................................................4988 Tilt cylinder, tightening torques....................................................................4989 Transmission, specifications.........................................................................4990 Transmission, specifications1........................................................................4992 Transmission, tightening torques.....................................................................4994 Valve mechanism, specifications......................................................................4995 Wheel brake, specification...........................................................................4996 Wheel, tightening torque.............................................................................4997
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