Volkswagen Golf 2018 Service Manual – PDF DOWNLOAD
FILE DETAILS:
Volkswagen Golf 2018 Service Manual – PDF DOWNLOAD
Language : English
Pages : 7447
Downloadable : Yes
File Type : PDF
Size: 112 MB
IMAGES PREVIEW OF THE MANUAL:
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Volkswagen Golf 2018 Service Manual – PDF DOWNLOAD
- The Volkswagen Golf 2018 Service Manual is a comprehensive guide to the maintenance and repair of the Volkswagen Golf, a compact car produced by the German automaker Volkswagen. This manual provides detailed instructions and procedures for performing routine maintenance, as well as more complex repair tasks, on the Volkswagen Golf.
- The Volkswagen Golf 2018 Service Manual covers the Volkswagen Golf models produced in 2018. It provides information on the mechanical components of the vehicle, including the engine, transmission, suspension, brakes, and much more. The manual also includes detailed procedures for performing routine maintenance tasks, such as oil changes, tire rotations, and brake inspections.
- In addition to providing information on routine maintenance and repair tasks, the Volkswagen Golf 2018 Service Manual also includes troubleshooting guides that can help technicians and DIY enthusiasts diagnose and resolve mechanical problems in the Volkswagen Golf. The manual provides step-by-step procedures for diagnosing problems with the mechanical components of the vehicle, and provides recommendations for repairs and maintenance tasks.
- The Volkswagen Golf 2018 Service Manual includes a wealth of technical information and diagrams that provide a clear understanding of the mechanical components of the Volkswagen Golf, making it easier for technicians and DIY enthusiasts to diagnose and resolve mechanical problems. The manual also includes a glossary of technical terms and a reference section that provides information on tools and equipment needed for maintenance and repair tasks.
- The Volkswagen Golf 2018 Service Manual is an essential resource for anyone working on the maintenance and repair of a Volkswagen Golf. Whether a professional technician or a DIY enthusiast, this manual provides the information and guidance needed to ensure that the mechanical components of the Volkswagen Golf are maintained and repaired correctly, and that mechanical problems are diagnosed and resolved quickly and efficiently.
TABLE OF CONTENTS:
Volkswagen Golf 2018 Service Manual – PDF DOWNLOAD
1 Engine list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Service work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 Information about flexible or fixed service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 Service tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1 General warnings for working on high-voltage system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2 Raising vehicle with lifting platform or trolley jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3 Entries in service schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4 Severe operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.5 Vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.6 Connecting vehicle diagnostic tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.7 Vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.8 Countries with hot climate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.9 Country overview for petrol not compliant with EN 228 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.10 Country overview for diesel not compliant with EN 590 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.11 Engine code and engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.12 Countries with high levels of dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.13 Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.14 Shortened intervals for spark plug replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4 Descriptions of work: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.1 Swivel joints and suspension link mountings: inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2 All-wheel drive coupling: changing oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.3 Automatic headlight control and static cornering light: checking function . . . . . . . . . . . . . . 47
4.4 Automatic gearbox 09G: changing ATF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.5 Battery (12V): checking battery terminal clamps for secure seating . . . . . . . . . . . . . . . . . . 48
4.6 Battery (12V): checking with battery tester (always refer to workshop manual) . . . . . . . . . . 52
4.7 Status of battery (12V): reading – sending diagnosis protocol via online connection . . . . . . 52
4.8 Front passenger front airbag: checking key switch and “ON/OFF function” . . . . . . . . . . . . 52
4.9 Tyres: checking condition, wear pattern, tyre pressure and tread depth . . . . . . . . . . . . . . 53
4.10 Brake and clutch system: changing brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
4.11 Brake system and shock absorbers: inspecting for leaks and damage . . . . . . . . . . . . . . . . 114
4.12 Brake fluid level: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
4.13 Brakes, front and rear: checking thickness of brake pads and condition of brake discs . . 116
4.14 Diesel fuel filter: draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
4.15 Diesel fuel filter: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4.16 Diesel particulate filter: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.17 Dual clutch gearbox 0D9: changing gear oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.18 Dual clutch gearbox 0DD: changing gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.19 Dual clutch gearbox 0DL: changing gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.20 Dual clutch gearbox 0GC: changing gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.21 Three-phase current drive: calibrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.22 Electric windows: checking positioning (open and close functions) . . . . . . . . . . . . . . . . . . 123
4.23 Natural gas system: inspect natural gas tank for corrosion and leakage. . . . . . . . . . . . . . . 124
4.24 Natural gas system: checking wax layer between natural gas fuel tank and fuel tank shut-off
valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
4.25 Natural gas tank: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
4.26 Natural gas filler connection and sealing cap: checking condition, cleaning if necessary and
checking seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
4.27 Fault memory of all systems: reading with vehicle diagnostic tester , correcting possible faults
according to repair guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
4.28 Boots: inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4.29 High-voltage battery: checking charge level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4.30 Maintenance of high-voltage battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4.31 High-voltage battery: charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Golf 2017 ➤ , Golf Sportsvan 2018 ➤ , Golf Variant 2017 ➤ , e-Golf 2017 …
Maintenance – Edition 11.2017
Contents i
cardiagn.com
Protected by copyright. Copyingfor private or commercial purposes, in part or inwhole, is not permitted unless authorised by Volkswagen AG. Vol swagen AG does not guaranteeoraccept any liabilitywith respect to the correctness of information in this document. Copyright by Volkswagen AG.
4.32 High voltage components and high-voltage cables: inspecting for damage and correct routing
and securing of lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
4.33 Hybrid components: inspect for damage to high-voltage components and wires. . . . . . . . . 132
4.34 Interior and exterior body: inspecting for corrosion with doors and flaps open . . . . . . . . . . 133
4.35 Poly V-belt: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
4.36 Poly V-belt: checking condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
4.37 Cooling system: checking frost protection and coolant level . . . . . . . . . . . . . . . . . . . . . . . . 134
4.38 Air filter: cleaning housing and renewing filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
4.39 Multi-purpose additive for diesel fuel: adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
4.40 Multi-purpose additive for petrol fuel: adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
4.41 Engine and components in engine compartment: inspecting for leaks and damage (from
above and below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
4.42 Engine cover panel “top”: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
4.43 Engine compartment cover (noise insulation) “bottom”: removing and installing . . . . . . . . 149
4.44 Engine oil level: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
4.45 Engine oil: draining, renewing oil filter and replenishing engine oil . . . . . . . . . . . . . . . . . . 150
4.46 Engine oil: capacities and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
4.47 Panoramic sliding sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
4.48 Panorama sliding roof with rear panorama roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
4.49 Road test: performing (driving behaviour, noises, air conditioner etc.) . . . . . . . . . . . . . . . . 170
4.50 Wheel securing bolts: tightening to specified torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
4.51 Tyre Pressure Loss Indicator: calibrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
4.52 Tyre repair set: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
4.53 Window wash/wipe system and headlight washer system: checking function . . . . . . . . . . 174
4.54 Headlight adjustment: checking halogen headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
4.55 Headlight adjustment: checking LED headlights with cornering light . . . . . . . . . . . . . . . . . . 180
4.56 Headlight adjustment: checking LED headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
4.57 Headlight adjustment: checking fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
4.58 Sliding sunroof drains: checking for blockage, cleaning if necessary . . . . . . . . . . . . . . . . 192
4.59 Service interval display: resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
4.60 Service interval display: recoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
4.61 Track rod ends: checking clearance, firm seating and boots . . . . . . . . . . . . . . . . . . . . . . . . 194
4.62 Dust and pollen filter: cleaning housing and renewing filter element . . . . . . . . . . . . . . . . . . 194
4.63 Transportation mode: switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
4.64 Transportation devices: removing blocking pieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
4.65 Clock and date: setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
4.66 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines,
plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
4.67 Front differential lock: changing oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
4.68 Warning stickers, e-Golf: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
4.69 Warning stickers, Golf GTE: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
4.70 Toothed belt (petrol engines): renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
4.71 Camshaft drive toothed belt (diesel engines): renewing . . . . . . . . . . . . . . . . . . . . . . . . . . 198
4.72 Spark plugs: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
5 Exhaust emissions test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
5.1 Exhaust emissions test for petrol engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
5.2 Exhaust emissions test for diesel engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
6 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
7 —Change history— . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
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