Toyota Forklift 7FGCU15 7FGCU18 7FGCSU20 Repair Manual – PDF DOWNLOAD
FILE DETAILS:
Toyota Forklift 7FGCU15 7FGCU18 7FGCSU20 Repair Manual – PDF DOWNLOAD
Language : English
Pages : 432
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Toyota Forklift 7FGCU15 7FGCU18 7FGCSU20 Repair Manual – PDF DOWNLOAD
FOREWORD:
- This manual covers the service procedures of the TOYOTA FORKLIFT
7FGCU15=18,7FGCSU20. Please use this manual for providing quick, correct
servicing of the corresponding forklift models. - This manual deals with the above models as of July 2000. Please understand
that disagreement can take place between the descriptions in the manual
and actual vehicles due to change in design and specifications. Any change
or modifications thereafter will be informed by Toyota Industrial Equipment
Parts & Service News. - For the service procedures of the mounted engine, read the repair manuals
listed below as reference together with this manual.
HOW TO USE THIS MANUAL:
EXPLANATION METHOD:
1. Operation procedure
(1) The operation procedure is described in either pattern A or pattern B below.
Pattern A: Explanation of each operation step with illustration.
Pattern B: Explanation of operation procedure by indicating step numbers in one illustration, followed
by explanation of cautions and notes summarized as point operations.
OPERATIONAL TIPS:
1 . Safe ‘operation
(1) After jacking up, always support with wooden blocks or rigid stands.
(2) When hoisting the vehicle or its heavy component, use wire rope(s) with a sufficient reserve in load
capacity.
(3) Always disconnect the battery terminal before the inspection or servicing of electrical parts.
2. Tactful operation
(1) Prepare the mechanic tools, necessary measuring instruments (circuit tester, megger, oil pressure
gauge, etc.) and SSTs before starting operation.
(2) Before disconnecting wiring, always check the cable color and wiring state.
(3) When overhauling functional parts, complicated portions or related mechanisms, arrange the parts
neatly to prevent confusion.
(4) When disassembling and inspecting such a precision part as the control valve, use clean tools and
operate in a clean location.
(5) Follow the described procedures for disassembly, inspection and reassembly.
(6) Replace, gaskets, packings and O-rings with new ones each time they are disassembled.
(7) Use genuine Toyota parts for replacement.
(8) Use specified bolts and nuts. Observe the specified tightening torque at the time of reassembly.
Tighten to the center of the specified tightening torque range.
If no tightening torque is specified, tighten the bolt or nut according to the standard tightening
torque table.
3. Grasping the trouble state
When a trouble occurs, do not attempt immediate disassembly or replacement but first check if the
trouble requires disassembly or replacement for remedying.
4. Disposal of waste fluid, etc.
When draining waste fluid from the vehicle, receive it in a container.
If any oil, fuel, coolant, oil filter, battery or other harmful substance is directly discharged or scrapped
without permission, it will either adversely affect human health or destroy the environment. Always
sort waste fluids, etc. and treat them properly by requesting disposal by specialized companies.
TABLE OF CONTENTS:
Toyota Forklift 7FGCU15 7FGCU18 7FGCSU20 Repair Manual – PDF DOWNLOAD
7FGCU15-18 & 7FGCSU20.................. 2 Foreword........................... 1 Section Index...................... 2 General............................ 3 Engine............................. 27 Torque Converter & Transmission.... 53 Differential....................... 85 Front Axle......................... 97 Rear Axle..........................107 Steering...........................123 Brake..............................139 Body...............................161 Material Handling System...........173 Mast...............................181 Cylinder...........................209 Oil Pump...........................241 Oil Control Valve..................249 SAS................................265 Appendix...........................399
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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